Simulations in a model of a process control system

Patent metadata

Field	Value
Publication number	US-11501036-B2
Application number	US-201916359312-A
Country	US
Kind code	B2
Filing date	Mar 20, 2019
Priority date	Mar 28, 2018
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

A system model creating and simulation device for a process control system obtains description files of process modules including inputs, outputs and process control devices therebetween, where each description file specifies, for the corresponding module, connection terminals in the form of inputs and outputs, the process control devices and the interconnection of process control devices between the connection terminals, analyses of the description files, having determining a connection terminal of a first process module matching a connection terminal of a second process module, determines connections between the process modules based on the analysis, having determining a connection between the matching connection terminals, selecting simulation objects corresponding to the process control devices of the process modules, interconnecting the simulation objects according to data in the description files as well as through the connections determined between the process modules for forming a simulation model, and performing simulations in the simulation model.

First claim

The invention claimed is:

1. A method for obtaining a model of a process control system and performing simulations therein, the method comprising:
obtaining description files of process modules used for visualizing a part of the process control system, each process module having one or more inputs, one or more outputs and one or more process control devices connected between said one or more inputs and said one or more outputs, wherein each description file specifies, for the corresponding process module, connection terminals in the form of inputs and outputs, the process control devices and data specifying how the process control devices are connected between said inputs and outputs,
analyzing the description files with regard to connection terminals, said analyzing comprising determining a first connection terminal of a first process module that matches a corresponding first connection terminal of a second process module, wherein the determining that the first connection terminals match comprises determining that one of the first connection terminals is an input terminal and the other is an output terminal,
determining connections between the process modules based on the analysis, said determining of the connections comprises determining a connection between the first process module and the second process module and comprises determining a connection between the first connection terminal of the first process module and the first connection terminal of the second process module,
selecting simulation objects corresponding to the process control devices of the process modules for which the connections have been determined,
interconnecting the simulation objects according to said data specifying how the process control devices are connected between the inputs and outputs of the process modules as well as through the connections determined between the process modules for forming a simulation model of the process control system, and
performing simulations in the simulation model,
wherein each process module includes a number of interfaces each having a plurality of connection terminals, where the first connection terminal of the first process module is included in a first interface of the first process module and the first connection terminal of the second process module is included in a first interface of the second process module,
wherein the analysis comprises determining that a first interface of the first process module matches a first interface of the second process module, which determining of a match comprises determining that the number of connection terminals are the same, and each connection terminal in the first interface of the first process module matches a connection terminal in the first interface of the second process module, and
wherein the determining of a connection between the first process module and the second process module comprises determining a connection between the first interface of the first process module and the first interface of the second process module.

2. The method according to claim 1 , wherein the process control system is a chemical process control system.

3. The method according to claim 2 , wherein a connection terminal has a type of connection to the interior of the process module, the corresponding description files comprises data specifying the type of connection of the connection terminal to the interior of the process module and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals have the same type of connection to the interior of the respective process module.

4. The method according to claim 2 , wherein a process control device of a process module is connected to a connection terminal via a connection element, the corresponding description files comprises data specifying type of connection element between the process control device and the connection terminal and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals are connected to the same type of connection element.

5. The method according to claim 2 , wherein the description files comprise process control parameters associated with the connection terminals and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals are associated with the same process control parameter.

6. The method according to claim 2 , further comprising creating a topological model (TM) of the process control system using the process modules and the connections that have been determined between the process modules and proposing after the creating of the topological model to change, supplement and/or complete the topology of the process control system.

7. The method according to claim 1 , wherein a connection terminal has a type of connection to the interior of the process module, the corresponding description files comprises data specifying the type of connection of the connection terminal to the interior of the process module and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals have the same type of connection to the interior of the respective process module.

8. The method according to claim 1 , wherein a process control device of a process module is connected to a connection terminal via a connection element, the corresponding description files comprises data specifying type of connection element between the process control device and the connection terminal and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals are connected to the same type of connection element.

9. The method according to claim 8 , wherein the connection element is of a type carrying control signals.

10. The method according to claim 8 , wherein the connection element is of a type carrying the same physical quantity.

11. The method according to claim 1 , wherein the description files comprise process control parameters associated with the connection terminals and the determining that the first connection terminal of the first process module matches the first connection terminal of the second process module comprises determining that the terminals are associated with the same process control parameter.

12. The method according to claim 11 , wherein the same process control parameter is a control signal parameter.

13. The method according to claim 11 , wherein the same process control parameter is a physical quantity parameter.

14. The method according to claim 10 , wherein each interface has a direction of connectivity and the determining that a first interface of the first process module matches a first interface of the second process module comprises determining that the first interface of the first process module and the first interface of the second process module have opposite directions of connectivity and the determining of a connection between interfaces is made for interfaces having a direction of connectivity that are opposite to each other.

15. The method according to claim 1 , further comprising creating a topological model (TM) of the process control system using the process modules and the connections that have

Assignees

• Abb Schweiz Ag

Inventors

• Haller Axel
• Xu Chaojun
• Hoernicke Mario
• Drath Rainer

Classifications

• G05B19/418 Primary

  Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] · CPC title

• G05B23/0251

  Abstraction hierarchy, e.g. "complex systems", i.e. system is divided in subsystems, subsystems are monitored and results are combined to decide on status of whole system · CPC title

• G06F2111/20

  Configuration CAD, e.g. designing by assembling or positioning modules selected from libraries of predesigned modules · CPC title

• G05B19/41885

  characterised by modeling, simulation of the manufacturing system · CPC title

• Y02P90/02

  Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS] · CPC title