Magnetic chip detector and method of use

Patent metadata

Field	Value
Publication number	US-11499890-B2
Application number	US-202016830817-A
Country	US
Kind code	B2
Filing date	Mar 26, 2020
Priority date	Feb 24, 2020
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

A gas turbine engine can have a magnetic chip detector system with a first conductor member and a second conductor member both exposed to a lubricant flow path of the gas turbine engine, at least a first one of the conductor members including an electromagnet including a coil wrapped around a ferromagnetic core. As part of an engine shutdown procedure, an intrinsic magnetic field strength within the ferromagnetic core can be increased by circulating electrical current in the coil, and the electrical current circulation can then be interrupted for the magnetic field to remain active during engine shutdown.

First claim

The invention claimed is:

1. A method of operating a magnetic chip detector system integrated within a gas turbine engine, the magnetic chip detector system having a first conductor member and a second conductor member both exposed to a liquid flow path of the gas turbine engine, at least a first one of the conductor members including an electromagnet including a coil wrapped around a ferromagnetic core, the method comprising:
performing an engine shutdown procedure including
increasing an intrinsic magnetic field strength within the ferromagnetic core including circulating electrical current in the coil; and
interrupting the electrical current circulation in the coil for an engine shut-down period of time during which the intrinsic magnetic field strength remains in the ferromagnetic core.

2. The method of claim 1 , further comprising the intrinsic magnetic field retains ferromagnetic particles previously collected by the magnetic chip detector into contact with the corresponding conductor member during the period of time.

3. The method of claim 1 wherein the ferromagnetic core is a soft magnetic material.

4. The method of claim 1 including, prior to said increasing the intrinsic magnetic field strength, regularly increasing and decreasing a current amplitude circulation in the coil within a maximum amplitude, and wherein said interrupting the current circulation includes interrupting the current circulation suddenly at a moment where the current circulation is at said maximum amplitude.

5. The method of claim 1 wherein said increasing an intrinsic magnetic field strength includes circulating the electrical current in the form of a pulse.

6. The method of claim 5 further comprising generating the current pulse using a capacitor.

7. A method of operating a magnetic chip detector system having a first conductor member and a second conductor member both exposed to a liquid flow path and separated from one another by gap, each one of the conductor members having a magnetic field oriented into the liquid flow path, at least a first one of the conductor members including an electromagnet including a coil wrapped around a ferromagnetic core in a manner for the corresponding magnetic field to be actively modifiable via control of electrical current in the coil; an electrical energy source configured to induce a current circulation across the gap; and a meter configured to measure a response of the gap to the induced current circulation, the method comprising:
increasing an intrinsic magnetic field strength within the ferromagnetic core including circulating electrical current in the coil; and
interrupting the electrical current circulation in the coil for a period of time during which the intrinsic magnetic field strength remains in the ferromagnetic core.

8. The method of claim 7 , further comprising the intrinsic magnetic field retains ferromagnetic particles previously collected by the magnetic chip detector into contact with the corresponding conductor member during the period of time.

9. The method of claim 7 wherein the magnetic chip detector system is integrated into a gas turbine engine, and wherein the period of time corresponds to a period of time during which the gas turbine engine is shut down.

10. The method of claim 7 wherein said method is performed automatically upon shutting down the magnetic chip detector system.

11. The method of claim 7 wherein said method is triggered during a maintenance operation.

12. The method of claim 7 wherein the ferromagnetic core is a soft magnetic material.

13. The method of claim 7 wherein the ferromagnetic core is a hard magnetic material.

14. The method of claim 7 including, prior to said increasing the intrinsic magnetic field strength, regularly increasing and decreasing a current amplitude circulation in the coil within a maximum amplitude, and wherein said interrupting the current circulation includes interrupting the current circulation suddenly at a moment where the current circulation is at maximum amplitude.

15. The method of claim 7 wherein said increasing an intrinsic magnetic field strength includes circulating the electrical current in the form of a pulse.

16. The method of claim 15 further comprising generating the current pulse using a capacitor.

17. The method of claim 7 , further comprising, prior to said increasing the intrinsic magnetic field strength, and in sequence:
generating a magnetic field in a first orientation around at least the second conductor member, while the first conductor member and the second conductor member separated from one another by a gap exposed to a flow of the lubricant, the conductor members forming part of an electrical circuit including the lubricant flow area across the gap;
increasing a strength of a magnetic field in a second orientation, opposite the first orientation, around the first conductor member;
inducing an electric current across the circuit, and measuring a response of the circuit to the induced electric current; and
providing an indication of presence or absence of ferromagnetic chip in the lubricant based on the measured response of the circuit.

18. The method of claim 17 wherein the period of time corresponds to a period of time during which the magnetic chip detector is shut down, wherein the step of increasing the intrinsic magnetic field is performed contingent upon an indication of said presence of ferromagnetic chip.

19. The method of claim 18 wherein, upon an indication of absence of ferromagnetic chip, the intrinsic magnetic field strength within the ferromagnetic core is controlled in a manner to avoid retaining previously attracted ferromagnetic particles during said period.

Assignees

• Pratt & Whitney Canada

Inventors

• Shenouda Antwan

Classifications

• F05D2260/80

  Diagnostics · CPC title

• G01N33/2858

  Metal particles · CPC title

• F05D2260/98

  Lubrication · CPC title

• H01F7/20

  without armatures (cores H01F3/00; coils H01F5/00 {; shaping metal by applying magnetic forces B21D26/14; electromagnets specially adapted for NMR applications G01R33/381}) · CPC title

• G01M15/14 Primary

  Testing gas-turbine engines or jet-propulsion engines · CPC title