Hydraulic fracturing system for driving a plunger pump with a turbine engine

Patent metadata

Field	Value
Publication number	US-11499405-B2
Application number	US-202117544462-A
Country	US
Kind code	B2
Filing date	Dec 7, 2021
Priority date	Sep 20, 2019
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

The present invention discloses a hydraulic fracturing system for driving a plunger pump with a turbine engine, including a fracturing equipment comprising a turbine engine fueled by natural gas or diesel as a power source, an exhaust system, and a plunger pump; a high-low pressure manifold; a blending equipment adapted to blend a fracturing base fluid; and a sand-mixing equipment adapted to provide the fracturing base fluid and a fracturing proppant to the high-low pressure manifold. A first end of the high-low pressure manifold is connected to the fracturing equipment through a connection pipeline. A second end of the high-low pressure manifold is connected to a wellhead. An exhaust end of the turbine engine is connected to the exhaust system whereas an output driving end of the turbine engine is connected to the plunger pump via a connection device. The connection device comprises at least a reduction gearbox. An input speed of the reduction gearbox matches an output driving speed of the turbine engine, and an input torque of the reduction gearbox matches an output driving torque of the turbine engine.

First claim

We claim:

1. A hydraulic fracturing system, comprising:
a fracturing equipment comprising a turbine engine fueled by natural gas or diesel as a power source, an exhaust duct, and a plunger pump;
a high-low pressure manifold;
a blending equipment adapted to blend a fracturing base fluid; and
a sand-mixing equipment adapted to provide the fracturing base fluid and a fracturing proppant to the high-low pressure manifold;
wherein:
a first end of the high-low pressure manifold is connected to the fracturing equipment through a connection pipeline;
a second end of the high-low pressure manifold is connected to a wellhead;
an exhaust end of the turbine engine is connected to the exhaust duct whereas an output driving end of the turbine engine is connected to the plunger pump via a connection device;
the connection device comprises at least a reduction gearbox;
an input speed of the reduction gearbox matches an output driving speed of the turbine engine, and an input torque of the reduction gearbox matches an output driving torque of the turbine engine; and
wherein the exhaust duct and rotational axle of the turbine engine are disposed in a straight line along a transmission direction of mechanical driving power.

2. The hydraulic fracturing system of claim 1 , wherein the reduction gearbox is integrated with the plunger pump.

3. The hydraulic fracturing system of claim 1 , wherein the output driving end of the turbine engine directly connects to the reduction gearbox.

4. The hydraulic fracturing system of claim 3 , wherein the exhaust duct, the rotational axles of the turbine engine and the reduction gearbox, and a transmission axel of the plunger pump are disposed in a straight line along a transmission direction of mechanical driving power.

5. The hydraulic fracturing system of claim 1 , wherein the turbine engine is capable of both being 100% fueled by natural gas or 100% fueled by diesel.

6. The hydraulic fracturing system of claim 1 , wherein the turbine engine is adapted to be fueled by natural gas delivered to the turbine engine by any one of:
a compressed natural gas (CNG) tanker through CNG pressure regulating equipment;
a liquid natural gas (LNG) tanker through LNG gasification conveying equipment;
a wellhead gas treatment equipment connected to a gas port of the wellhead; or
a gas pipeline connected to pipeline gas treatment equipment.

7. The hydraulic fracturing system of claim 1 , further comprising an instrument for monitoring the hydraulic fracturing system.

8. The hydraulic fracturing system of claim 1 , wherein the fracturing equipment is vehicle-mounted, semi-trailer mounted, or skid mounted.

9. The hydraulic fracturing system of claim 1 , wherein the plunger pump comprises a three-cylinder pump or a five-cylinder pump having a power rating of at least 2250 hp.

10. The hydraulic fracturing system of claim 9 , wherein the plunger pump comprises a five-cylinder pump having a power rating of at least 5000 hp.

11. A hydraulic fracturing system, comprising:
a fracturing equipment comprising a turbine engine fueled by natural gas or diesel as a power source, an exhaust duct, and a plunger pump assembly;
a high-low pressure manifold;
a blending equipment adapted to blend a fracturing base fluid; and
a sand-mixing equipment adapted to provide the fracturing base fluid and a fracturing proppant to the high-low pressure manifold;
wherein:
a first end of the high-low pressure manifold is connected to the fracturing equipment through a connection pipeline;
a second end of the high-low pressure manifold is connected to a wellhead;
the plunger pump assembly comprises a plunger pump and a first reduction gearbox integrated with the plunger pump; and
an exhaust end of the turbine engine is connected to the exhaust duct whereas an output driving end of the turbine engine is connected to the plunger pump assembly via a connection device comprising a second reduction gearbox followed by a transmission shaft; and
wherein the exhaust duct and rotational axle of the turbine engine are disposed in a straight line along a transmission direction of mechanical driving power.

12. The hydraulic fracturing system of claim 11 , wherein the turbine engine is capable of both being 100% fueled by natural gas or 100% fueled by diesel.

13. The hydraulic fracturing system of claim 11 , wherein the turbine engine is adapted to be fueled by natural gas delivered to the turbine engine by any one of:
a compressed CNG tanker through CNG pressure regulating equipment;
an LNG) tanker through LNG gasification conveying equipment;
a wellhead gas treatment equipment connected to a gas port of the wellhead; or
a gas pipeline connected to pipeline gas treatment equipment.

14. The hydraulic fracturing system of claim 11 , further comprising an instrument for monitoring the hydraulic fracturing system.

15. The hydraulic fracturing system of claim 11 , wherein the fracturing equipment is vehicle-mounted, semi-trailer mounted, or skid mounted.

16. The hydraulic fracturing system of claim 11 , wherein the plunger pump comprises a three-cylinder pump or a five-cylinder pump having a power rating of at least 2250 hp.

17. The hydraulic fracturing system of claim 16 , wherein the plunger pump comprises a five-cylinder pump having a power rating of at least 5000 hp.

18. The hydraulic fracturing system of claim 11 , an input speed of the second reduction gearbox matches an output driving speed of the turbine engine, and an input torque of the second reduction gearbox matches an output driving torque of the turbine engine.

19. A hydraulic fracturing system, comprising:
a fracturing equipment comprising a turbine engine fueled by natural gas or diesel as a power source, an exhaust duct, and a plunger pump;
a high-low pressure manifold;
a blending equipment adapted to blend a fracturing base fluid; and
a sand-mixing equipment adapted to provide the fracturing base fluid and a fracturing proppant to the high-low pressure manifold;
wherein:
a first end of the high-low pressure manifold is connected to the fracturing equipment through a connection pipeline;
a second end of the high-low pressure manifold is connected to a wellhead;
an exhaust end of the turbine engine is connected to the exhaust duct whereas an output driving end of the turbine engine is connected to the plunger pump via a connection device;
the connection device comprises at least a reduction gearbox;
an input speed of the reduction gearbox matches an output driving speed of the turbine engine, and an input torque of the reduction gearbox matches an output driving torque of the turbine engine; and
wherein the exhaust duct and rotational axles of the reduction gearbox and the turbine engine are disposed in a straight line along a transmission direction of mechanical driving power.

Assignees

• Yantai Jereh Petroleum Equipment And Tech Co Ltd
• Yantai Jereh Petroleum Equipment & Technologies Co Ltd

Inventors

• Zhang Rikui
• Li Xiance
• Li Xincheng
• Wu Yipeng
• Lan Chunqiang
• Chang Sheng
• Zhang Peng
• Ji Xiaolei

Classifications

• E21B43/2607 Primary

  Surface equipment specially adapted for fracturing operations · CPC title

• F02C6/00 Primary

  Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use · CPC title

• E21B43/26

  by forming crevices or fractures · CPC title

• E21B43/267

  reinforcing fractures by propping · CPC title

• F02C7/36

  Power transmission arrangements between the different shafts of the gas turbine plant, or between the gas-turbine plant and the power user ({F02C3/107 - F02C3/13 and} F02C7/32 take precedence; couplings for transmitting rotation F16D; gearing in general F16H) · CPC title