Collapsible acoustic honeycomb ceiling installation

Patent metadata

Field	Value
Publication number	US-11499312-B2
Application number	US-201816155679-A
Country	US
Kind code	B2
Filing date	Oct 9, 2018
Priority date	Oct 10, 2017
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and remove the ceiling installation.

First claim

We claim:

1. A ceiling system comprising:
a plurality of panels, each panel comprising:
a length of at least about 16-inches;
a height of at least about 1-inch;
a thickness equal to or less than about ⅛-inch;
a plurality of assembly notches having respective widths equal to or greater than the thickness of each of the plurality of panels; and
a plurality of installment notches each disposed at an outer edge of the ceiling system;

wherein:
each of the plurality of panels is slideably connectable to at least one other panel through respective assembly notches to form the ceiling system such that when two panels are connected to each other, the two connected panels are rotatable about an assembly notch, relative to one another,
wherein at least one of the plurality of installment notches of each panel of the plurality of panels comprises at least one installment notch cut into a transverse edge of the panel; and
the rotatable connection of the panels enables collapsibility of the ceiling system.

2. The ceiling system of claim 1 , wherein one or more of the plurality of panels comprises a textile material.

3. The ceiling system of claim 1 , wherein one or more of the plurality of panels comprises a thermoplastic material.

4. The ceiling system of claim 1 , wherein one or more of the plurality of panels comprises a composite material of a textile and a thermoplastic.

5. The ceiling system of claim 1 , wherein:
at least one panel of the plurality of panels further comprises an angled groove; and
one of the installment notches of the at least one panel having an angled groove comprises a t-shaped installment notch cut into a longitudinal edge of the panel corresponding in position with the angled groove.

6. The ceiling system of claim 1 , wherein two panels of the plurality of panels that are slideably connectable are angled perpendicular, relative to one another.

7. The ceiling system of claim 1 , wherein two panels of the plurality of panels that are slideably connectable are angled non-perpendicular, relative to one another.

8. The ceiling system of claim 1 , wherein each of the plurality of panels is slideably connected to at least one other panel through respective assembly notches to form the ceiling system and the ceiling system is collapsed.

9. The ceiling system of claim 1 , wherein each of the plurality of panels is not slideably connected to at least one other panel when the ceiling system is disassembled.

10. A ceiling system comprising:
a plurality of panels, each panel comprising:
a length of at least about 16-inches;
a height of at least about 1-inch;
a thickness equal to or less than about ⅛-inch;
a plurality of assembly notches having respective widths equal to or greater than the thickness of each of the plurality of panels; and
a plurality of installment notches each disposed at an outer edge of the ceiling system;

wherein:
each of the plurality of panels is slideably connectable to at least one other panel through respective assembly notches to form the ceiling system such that when two panels are connected to each other, the two connected panels are rotatable about an assembly notch, relative to one another;
the rotatable connection of the panels enables collapsibility of the ceiling system;
at least one panel of the plurality of panels has an angled groove; and
one of the installment notches of the at least one panel having an angled groove comprises a t-shaped installment notch cut into a longitudinal edge of the panel corresponding in position with the angled groove.

11. The ceiling system of claim 10 , wherein one or more of the plurality of panels comprises a textile material.

12. The ceiling system of claim 10 , wherein one or more of the plurality of panels comprises a thermoplastic material.

13. The ceiling system of claim 10 , wherein one or more of the plurality of panels comprises a composite material of a textile and a thermoplastic.

14. The ceiling system of claim 10 , wherein at least one of the plurality of installment notches of each panel of the plurality of panels comprises at least one installment notch cut into a transverse edge of the panel.

15. The ceiling system of claim 10 , wherein two panels of the plurality of panels that are slideably connectable are angled perpendicular, relative to one another.

16. The ceiling system of claim 10 , wherein two panels of the plurality of panels that are slideably connectable are angled non-perpendicular, relative to one another.

17. The ceiling system of claim 10 , wherein each of the plurality of panels is slideably connected to at least one other panel through respective assembly notches to form the ceiling system and the ceiling system is collapsed.

18. The ceiling system of claim 10 , wherein each of the plurality of panels is not slideably connected to at least one other panel when the ceiling system is disassembled.

Assignees

• 3Form Llc

Inventors

• Moore Charles H
• Sutton Matthew T
• Hadley Danielle P
• Martin Guillaume
• Damen Michael

Classifications

• E04B9/008

  with means for connecting partition walls or panels to the ceilings · CPC title

• E04B9/366

  the principal plane of the slats being vertical · CPC title

• E04B2001/8414

  with non-planar face, e.g. curved, egg-crate shaped · CPC title

• E04B9/225

  with the slabs, panels, sheets or the like hanging at a distance below the supporting construction · CPC title

• E04B9/18

  Means for suspending the supporting construction · CPC title