Liquid crystal polymer, composite composition, article, battery case, and battery

Patent metadata

Field	Value
Publication number	US-11499009-B2
Application number	US-201916688203-A
Country	US
Kind code	B2
Filing date	Nov 19, 2019
Priority date	Nov 21, 2018
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

A liquid crystal polymer including structural units derived from an aromatic hydroxy carboxylic acid in an amount of greater than about 30 mol % and less than or equal to about 50 mol %, an aromatic dicarboxylic acid which includes about 50 mol % or greater of a structural unit derived from a compound including two carboxyl groups at a meta-position of an aromatic ring in an amount greater than or equal to about 50 mol % of the amount of the structural unit derived from the aromatic hydroxy carboxylic acid, each based on total moles of the structural units in the liquid crystal polymer, and an aromatic diol that is 4,4′-dihydroxybiphenyl, hydroquinone, or a combination thereof; a composite composition including the liquid crystal polymer, an article produced from the liquid crystal polymer or the composite composition, a battery case including the article, and a battery including the battery case and an electrode assembly.

First claim

What is claimed is:

1. A liquid crystal polymer, comprising
structural units derived from an aromatic hydroxy carboxylic acid, an aromatic dicarboxylic acid, and an aromatic diol,
wherein based on total moles of the structural units in the liquid crystal polymer,
the structural unit derived from the aromatic hydroxy carboxylic acid is included in an amount of greater than about 30 mol % and less than or equal to about 50 mol %,
the structural unit derived from the aromatic dicarboxylic acid comprises about 50 mol % or greater of a structural unit derived from a compound comprising two carboxyl groups at a meta-position of an aromatic ring, and an amount of the structural unit derived from the compound comprising two carboxyl groups at a meta-position of an aromatic ring is greater than or equal to about 50 mol % of the amount of the structural unit derived from the aromatic hydroxy carboxylic acid, and
the structural unit derived from the aromatic diol comprises a structural unit derived from 4,4′-dihydroxybiphenyl and a structural unit derived from hydroquinone.

2. The liquid crystal polymer of claim 1 , wherein the structural unit derived from the aromatic hydroxy carboxylic acid is represented by Chemical Formula 1 or Chemical Formula 2:

3. The liquid crystal polymer of claim 1 , wherein the structural unit derived from the aromatic hydroxy carboxylic acid comprises a structural unit derived from p-hydroxybenzoic acid, a structural unit derived from 6-hydroxy-2-naphthoic acid, or a combination thereof.

4. The liquid crystal polymer of claim 1 , wherein the structural unit derived from the compound comprising two carboxyl groups at the meta-position of an aromatic ring comprises a structural unit derived from isophthalic acid.

5. The liquid crystal polymer of claim 1 , wherein the amount of the structural unit derived from the compound comprising two carboxyl groups at the meta-position of an aromatic ring is greater than or equal to about 60 mol % of the amount of the structural unit derived from the aromatic hydroxy carboxylic acid.

6. The liquid crystal polymer of claim 1 , wherein the amount of the structural unit derived from the compound comprising two carboxyl groups at the meta-position of the aromatic ring is greater than or equal to about 70 mol % of the amount of the structural unit derived from the aromatic hydroxy carboxylic acid.

7. The liquid crystal polymer of claim 1 , wherein a mole ratio of the structural unit derived from hydroquinone relative to the structural unit derived from 4,4′-dihydroxybiphenyl in the structural unit derived from the aromatic diol is greater than or equal to about 1.0:1.0.

8. The liquid crystal polymer of claim 1 , wherein a mole ratio of the structural unit derived from hydroquinone relative to the structural unit derived from 4,4′-dihydroxybiphenyl in the structural unit derived from the aromatic diol is greater than or equal to about 1.0:1.0 and less than about 5.0:1.0.

9. A composite composition comprising the liquid crystal polymer of claim 1 and an inorganic moisture absorbent.

10. The composite composition of claim 9 , wherein the inorganic moisture absorbent comprises a silica gel, zeolite, CaO, BaO, MgSO 4 , Mg(ClO 4 ) 2 , MgO, P 2 O 5 , Al 2 O 3 , CaH 2 , NaH, LiAlH 4 , CaSO 4 , Na 2 SO 4 , CaCO 3 , K 2 CO 3 , CaCl 2 , Ba(ClO 4 ) 2 , Ca, or a combination of two or more.

11. The composite composition of claim 9 , wherein the inorganic moisture absorbent is included in an amount of less than or equal to about 30 wt % based on a total weight of the composite composition.

12. An article comprising the liquid crystal polymer of claim 1 .

13. An article comprising the composite composition of claim 9 .

14. The article of claim 12 , wherein the article has a water vapor transmission rate of less than about 0.1 gram per square meter per day measured at 38° C. under a relative humidity of 100% according to ISO 15106 or ASTM F1249, and an impact strength measured according to ASTM D256 of greater than about 35 kiloJoules per square meter.

15. The article of claim 13 , wherein the composite composition comprises the inorganic moisture absorbent in an amount of greater than or equal to about 1 wt % and less than or equal to about 30 wt % based on a total weight of the composition.

16. The article of claim 15 , wherein the article has a water vapor transmission rate of less than about 0.07 gram per square meter per day measured at 38° C. under a relative humidity of 100% according to ISO 15106 or ASTM F1249, and an impact strength measured according to ASTM D256 of greater than or equal to about 59 kiloJoules per square meter.

17. A battery case comprising the article of claim 12 .

18. The battery case of claim 17 , wherein the battery case comprises a container configured to accommodate an electrode assembly, wherein the container comprises a bottom wall and a plurality of side walls, a side opposed to the bottom wall is open to accommodate an electrode assembly therethrough, and the battery case comprises a lid configured to cover at least a portion of the open side.

19. The battery case of claim 18 , wherein the container comprises a plurality of cell compartments separated by at least one partition wall.

20. A battery comprising
the battery case of claim 17 , and
an electrode assembly comprising a positive electrode and a negative electrode accommodated in the container of the battery case.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kim In Ki
• Fang Feifei
• Lee In Su
• Choi Hyoungwoo
• Kim In
• Pang Kyeong
• Kim Sung Dug

Classifications

• H01M50/141

  for protecting against humidity · CPC title

• H01M50/159

  Metals · CPC title

• H01M50/112

  Monobloc comprising multiple compartments · CPC title

• H01M50/119

  Metals · CPC title

• C09K19/3838

  Polyesters; Polyester derivatives · CPC title