Floorboards with decorative grooves

Patent metadata

Field	Value
Publication number	US-11498305-B2
Application number	US-201916655413-A
Country	US
Kind code	B2
Filing date	Oct 17, 2019
Priority date	Mar 20, 2002
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

Floorboards which have a core and a surface layer and are provided with decorative joint edges which are formed by removing the surface layer. A method for making a floorboard, or a floor element that is to be divided into at least two floorboards, the method including making a core from a sheet shaped material, from which a part of a locking system for vertical locking of the floorboards is to be formed, impregnating and/or staining the core surface with a substance at least in portions which in the completed floorboard will constitute a joint edge of the completed floorboard, and arranging an surface layer on the core surface.

First claim

The invention claimed is:

1. A floorboard comprising a core, wherein the core comprises a plastic material, and at least one surface layer arranged on an upper side of the core, an outer part of the surface layer constituting a horizontal plane, said surface layer comprises a decorative layer and a reinforcing layer, the reinforcing layer being arranged under the decorative surface layer,
wherein at least at two opposite parallel joint edge portions of the floorboard have a connecting device for joining the floorboard with similar floorboards in a vertical and horizontal direction, wherein a joint edge portion of the floorboard comprises a decorative joint portion, the decorative joint portion comprises a surface of the reinforcing layer, and wherein the surface of the reinforcing layer is essentially parallel to the horizontal plane.

2. The floorboard as claimed in claim 1 , wherein the reinforcing layer extends from a vertical joint plane and inwards to the floorboard a distance at least 0.1 times the thickness of the floorboard.

3. The floorboard as claimed in claim 2 , wherein the reinforcing layer is positioned at a distance from the horizontal plane, the distance being at least 0.1 times the thickness of the surface layer.

4. The floorboard as claimed in claim 1 , wherein the reinforcing layer is positioned at a distance from the horizontal plane, the distance being at least 0.1 times the thickness of the surface layer.

5. The floorboard as claimed in claim 1 , wherein the connecting device is formed for mechanical joining of neighboring floorboards about a vertical plane both perpendicular thereto and perpendicular to the front side of the floorboard.

6. The floorboard as claimed in claim 1 , wherein the floorboard is quadrilateral and has a surface layer of a plastic material and a decorative joint edge portion at opposite joint edge portions.

7. The floorboard as claimed in claim 1 , wherein the connecting device is configured for joining a floorboard with a previously installed floorboard by inward angling and/or snapping-in to a locked position.

8. The floorboard as claimed in claim 1 , wherein the decorative layer comprises a decorative plastic material.

9. The floorboard as claimed in claim 1 , wherein the reinforcing layer comprises a plastic material.

10. The floorboard as claimed in claim 1 , wherein the surface of the reinforcing layer at the decorative joint portion has an appearance and structure that deviate from the remaining surface of the floorboard.

11. A floorboard, having a core of a plastic material and at least one surface layer arranged on an upper side of the core, outer parts of the surface layer constituting a horizontal plane, said surface layer comprises a decorative layer,
wherein at least at two opposite parallel joint edge portions of the floorboard have a connecting device for joining the floorboard with similar floorboards in a vertical and horizontal direction, wherein a joint edge portion of the floorboard comprises a decorative joint portion, wherein the decorative joint portion comprises a surface of the core, and wherein the surface of the core is parallel to the horizontal plane.

12. The floorboard as claimed in claim 11 , wherein the surface of the core extends from a vertical joint plane and inwards to the floorboard a distance at least 0.1 times the thickness of the floorboard.

13. The floorboard as claimed in claim 12 , wherein the connecting device is configured for mechanical joining of neighboring floorboards about a vertical plane both perpendicular thereto and perpendicular to the front side of the floorboard.

14. The floorboard as claimed in claim 11 , wherein the connecting device is configured for mechanical joining of neighboring floorboards about a vertical plane both perpendicular thereto and perpendicular to the front side of the floorboard.

15. The floorboard as claimed in claim 11 , wherein the floorboard is quadrilateral and has a surface layer of a plastic material.

16. The floorboard as claimed in claim 11 , wherein the connecting device is configured for joining a floorboard with a previously installed floorboard by inward angling and/or snapping-in to a locked position.

17. The floorboard as claimed in claim 11 , wherein the surface of the core at the decorative joint portion has an appearance and structure that deviate from the remaining surface of the floorboard.

Assignees

• Valinge Innovation Ab

Inventors

• Pervan Darko
• Pervan Tony

Classifications

• E04F15/02033

  Joints with beveled or recessed upper edges · CPC title

• B32B38/105

  on edges · CPC title

• E04F2201/0153

  by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement · CPC title

• B44C5/0469

  comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper · CPC title

• E04F15/02161

  Floor elements with grooved main surface · CPC title