Cathode, lithium-air battery including the same, and method of preparing the same

Patent metadata

Field	Value
Publication number	US-11495803-B2
Application number	US-202117156934-A
Country	US
Kind code	B2
Filing date	Jan 25, 2021
Priority date	Jan 30, 2020
Publication date	Nov 8, 2022
Grant date	Nov 8, 2022

Abstract

A cathode configured to use oxygen as a cathode active material includes: a porous electrically conductive framework substrate; and a coating layer disposed on a surface of the porous electrically conductive framework substrate, wherein the coating layer includes at least one of a lithium-containing metal oxide or a composite including a lithium-containing metal oxide, and wherein a porosity of the porous electrically conductive framework substrate is about 70 percent to about 99 percent, based on a total volume of the cathode, and an areal resistance of the porous electrically conductive framework substrate is about 0.01 milliohms per square centimeter to about 100 milliohms per square centimeter.

First claim

What is claimed is:

1. A cathode configured to use oxygen as a cathode active material, the cathode comprising:
a porous electrically conductive framework substrate; and
a coating layer disposed on a surface of the porous electrically conductive framework substrate,
wherein the coating layer comprises at least one of a lithium-containing metal oxide or a composite comprising a lithium-containing metal oxide,
wherein a porosity of the porous electrically conductive framework substrate is about 70 percent to about 99 percent, based on a total volume of the cathode, and
wherein an areal resistance of the porous electrically conductive framework substrate is about 0.01 milliohms per square centimeter to about 100 milliohms per square centimeter.

2. The cathode of claim 1 , wherein a thickness of the porous electrically conductive framework substrate is in a range of about 1 micrometer to about 500 micrometers.

3. The cathode of claim 1 , wherein the porous electrically conductive framework substrate comprises a fibrous framework,
wherein the fibrous framework comprises a plurality of fibers, and
wherein an average diameter of a fiber of the fibrous framework is in a range of about 0.1 micrometer to about 10 micrometers.

4. The cathode of claim 1 , wherein the porous electrically conductive framework substrate comprises at least one of a carbon, a metal, or a metal oxide,
wherein the carbon is at least one of a carbon fiber or a carbon tube,
the metal is at least one of Ni, Cu, Ti, V, Cr, Mn, Fe, Co, Zn, Mo, W, Ag, Au, Ru, Pt, Ir, Al, Sn, Bi, Si, Sb, stainless steel, or an alloy thereof, and
the metal oxide is an oxide of a metal comprising at least one of Ru, Sb, Ba, Ga, Ge, Hf, In, La, Ma, Se, Si, Ta, Se, Ti, V, Y, Zn, or Zr.

5. The cathode of claim 1 , wherein the porous electrically conductive framework substrate is at least one of a carbon paper, a carbon woven fabric, a carbon non-woven fabric, a carbon mesh, a carbon foam, a metal mesh, or a metal foam.

6. The cathode of claim 3 , wherein a thickness of the coating layer is in a range of about 50 nanometers to about 3 micrometers,
wherein the thickness of the coating layer is about 30% or less of an average diameter of the fiber of the fibrous framework.

7. The cathode of claim 1 , wherein a size of the lithium-containing metal oxide in the coating layer is in a range of about 10 nanometers to about 500 nanometers,
wherein a loading level of the coating layer is in a range of about 0.1 milligrams per square centimeter to about 50 milligrams per square centimeter, and
a porosity of the cathode is about 70% or more.

8. The cathode of claim 1 , wherein the lithium-containing metal oxide is at least one of a crystalline lithium-ion conductor, a crystalline electron conductor, or a mixed conductor.

9. The cathode of claim 1 , wherein the lithium-containing metal oxide, has an electronic conductivity of equal to or greater than about 1×10 −6 Siemens per centimeter and an ion conductivity of equal to or greater than about 2×10 −7 Siemens per centimeter, at a temperature of 25° C.

10. The cathode of claim 1 , wherein the lithium-containing metal oxide comprises at least one of a perovskite compound or a spinel compound.

11. The cathode of claim 1 , wherein the lithium-containing metal oxide comprises a perovskite compound represented by Formula 1:
Li x A y G z O 3−δ   Formula 1

wherein, in Formula 1,
A and G are each independently at least one of a Group 2 to Group 16 element; and
0<x<1, 0<y<1, 0<(x+y)≤1, 0<z≤1.5, and 0≤δ≤1.5.

12. The cathode of claim 11 , wherein A is at least one of H, Na, K, Rb, Cs, Ca, Sr, Ba, Y, La, Ce, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, or Er;
G is at least one of Ti, Pd, Pb, Fe, Ir, Co, Rh, Mn, Cr, Ru, Re, Sn, V, Ge, W, Zr, Ti, Mo, Hf, U, Nb, Th, Ta, Bi, Li, H, Na, K, Rb, Cs, Ca, Sr, Ba, Y, La, Ce, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Mg, Al, Si, Sc, Zn, Ga, Rb, Ag, Cd, In, Sb, Pt, Au, or Pb; and
0.2<x≤0.7, 0<y≤0.7, 0<(x+y)<1, 0<z≤1.2, and 0≤δ≤1.2.

13. The cathode of claim 1 , wherein the lithium-containing metal oxide comprises a spinel compound represented by at least one of Formula 2 or Formula 3:
Li 1±x M 2±y O 4−δ1 ,  Formula 2

Li 4±a M 5±b O 12−δ2   Formula 3

wherein, in Formulae 2 and 3,
M is each independently at least one of a Group 2 to Group 16 element; and
0<x<1, 0<y<1, 0≤δ1≤1, 0<a<2, 0.3<b<5, and 0≤δ2≤3.

14. The cathode of claim 13 , wherein
M is at least one of Ni, Pd, Pb, Fe, Ir, Co, Rh, Mn, Cr, Ru, Re, Sn, V, Ge, W, Zr, Ti, Mo, Hf, U, Nb, Th, Ta, Bi, Li, H, Na, K, Rb, Cs, Ca, Sr, Ba, Y, La, Ce, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Mg, Al, Si, Sc, Zn, Ga, Rb, Ag, Cd, In, Sb, Pt, Au, or Pb; and
0<x<1, 0<y<1, 0≤δ1≤1, 0<a<2, 0.3<b<5, and 0≤δ2≤3.

15. The cathode of claim 13 , wherein the spinel compound is represented by Formula 4:
Li 4±a Ti 5−b M′ c O 12−δ   Formula 4

wherein, in Formula 4,
M′ is at least one of Cr, Mg, Ca, Sr, Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Zr, Hf, V, Nb, Ta, Mo, W, Mn, Tc, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Hg, Al, Ga, In, TI, Ge, Sn, Pb, Sb, Bi, Po, As, Se, or Te; and
0.3<a<2, 0.3<b<2, 0.3<c<2, and 0≤δ≤3.

16. The cathode of claim 1 , wherein the lithium-containing metal oxide comprises at least one of a layered compound, a garnet compound, a NASICON compound, a LISICON compound, a phosphate compound, a tavorite compound, a triplite compound, an anti-perovskite compound, a silicate compound, or a borate compound.

17. The cathode of claim 1 , wherein the lithium-containing metal oxide comprises at least one of a layered compound represented by Formula 5, a NASICON compound represented by Formula 6, a LISICON compound represented by Formula 7, a garnet compound represented by Formula 8, a phosphate compound represented by at least one of Formulae 9 or 10, a tavorite compound or a triplite compound represented by Formula 11, an anti-perovskite compound represented by Formula 12, a silicate compound represented by Formula 13, or a borate compound represented by Formula 14:
Li 1±x M 1±y O 2±δ   Formula 5

wherein, in Formula 5,
M is at least one of a Group 2 to Group 16 element; and
0<x<0.5, 0<y<1, and 0≤δ≤1,
Li 1+x A x M 2−x (XO 4 ) 3   Formula 6

wherein, in Formula 6,
A and M are each independently at least one of a Group 2 to Group 16 element;
X is As, P, Mo, or S; and
0<x<1.0,
Li 8−c A a B′ b O 4   Formula 7

wherein, in Formula 7,
A and B′ are each independently at least one of a Group 2 to Group 16 element;
c=ma+nb, wherein m is an oxidation number of A, and n is an oxidation number of B′; and
0<x<8, 0<a≤1, and 0≤b≤1,
Li x A 3 B′ 2 O 12   Formula 8

wherein, in Formula 8,
A and B′ are each independently at least one of a Group 2 to Group 16 element; and
3.0≤x≤7.0,
Li 1±x MPO 4   Formula 9

Li 2 MP 2 O 7   Formula 10

wherein, in Formulae 9 and 10,
M is each independently at least one of a Group 2 to Group 16 element; and
0≤x≤1.0
Li 1±x M(TO 4 )X  Formula 11

wherein, in Formula 11,
M is at least one of a Group 2 to Group 16 element;
T is P or S,
X is F, O, or OH; and
Li x M y OA  Formula 12

wherein, in Formula 12,
M is at least one of a Group 2 to Group 16 element;
A is F, Cl, Br, I, S, Se, or Te; and
2.0≤x≤3.0 and 0≤y≤1.0,
Li 2±x MSiO 4   Formula 13

wherein, in Formula 13,
M is at least one of a Group 2 to Group 16 element; and
0≤x≤1.0,
Li 1±x MBO 3   Formula 14

wherein, in Formula 14,
M

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kim Mokwon
• Park Jungock
• Lee Hyunpyo

Classifications

• H01M4/8663

  Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers · CPC title

• H01M2004/8689

  Positive electrodes · CPC title

• H01M12/08 Primary

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• H01M4/8642 Primary

  Gradient in composition · CPC title

• H01M10/0562

  Solid materials · CPC title