Membrane installation methods

Patent metadata

Field	Value
Publication number	US-11492805-B2
Application number	US-202117156004-A
Country	US
Kind code	B2
Filing date	Jan 22, 2021
Priority date	Jan 24, 2020
Publication date	Nov 8, 2022
Grant date	Nov 8, 2022

Abstract

A method includes obtaining a roofing membrane. A first layer of the roofing membrane is applied along a length of a roofing substrate covering a first portion of the roofing substrate. At least a first edge of the first layer is fastened to the roofing substrate. A second layer of the roofing membrane is applied over the first layer along the length of the roofing substrate such that a first edge of the second layer overlies the second edge of the first layer. The first edge of the second layer and the second edge of the first layer are fastened to the roofing substrate using a second fastener in a fastening zone along the length the roofing substrate. The second layer is reoriented such that the second layer overlies the fastening zone and covers a second portion of the roofing substrate adjacent the first portion of the roofing substrate.

First claim

What is claimed is:

1. A method, comprising:
obtaining a roll of a roofing membrane;
applying a first layer of the roofing membrane along a length of a roofing substrate such that the first layer covers a first portion of the roofing substrate,
wherein the first layer of the roofing membrane having a first edge and a second edge opposite the first edge;

fastening at least the first edge of the first layer of the roofing membrane to the roofing substrate along the length the roofing substrate using a first fastener;
applying a second layer of the roofing membrane over the first layer of the roofing membrane along the length of the roofing substrate,
wherein the second layer of the roofing membrane having a first edge and a second edge opposite the first edge, such that the first edge of the second layer of the roofing membrane overlies the second edge of the first layer of the roofing membrane;

fastening the first edge of the second layer of the roofing membrane and the second edge of the first layer of the roofing membrane to the roofing substrate using a second fastener, the second fastener comprising:
a batten bar disposed in a fastening zone along the length of the roofing substrate,
the batten bar being separate from the second layer of the roofing membrane and extending beyond an edge of the second layer of the roofing membrane, and

at least one penetrating member,
the penetrating member penetrating the batten bar, the first layer of the roofing membrane, the second layer of the roofing membrane, and the roofing substrate; and

reorienting the second layer of the roofing membrane such that the second layer of the roofing membrane:
a) folds over the batten bar;
b) overlies the fastening zone, and
c) covers a second portion of the roofing substrate adjacent the first portion of the roofing substrate.

2. The method of claim 1 ,
wherein the applying the first layer of the roofing membrane comprises unrolling the first layer of the roofing membrane from the roll, and
wherein the applying the second layer of the roofing membrane comprises unrolling the second layer of the roofing membrane onto the roofing substrate from the roll.

3. The method of claim 1 , wherein a width of the roofing membrane ranges from 0.25 feet to 12 feet.

4. The method of claim 1 , wherein the roofing membrane is a single-ply reinforced or unreinforced roofing membrane.

5. The method of claim 1 , wherein the roofing membrane comprises:
base sub-layers comprising a thermoplastic polymer, a foil and a lamination coating between the thermoplastic polymer and the foil, and
a top sub-layer comprising at least one of: a thermoplastic polymer, UV additives, colorants, a printed pattern, or combinations thereof.

6. The method of claim 1 , wherein the first fastener comprises: an adhesive tape, an adhesive layer that is applied on a surface of one or both of the first and second layers of the roofing membrane, a penetrating member, or a strip of material.

7. The method of claim 1 , wherein the penetrating member is selected from nails, screws, or staples.

8. The method of claim 1 , wherein the roofing substrate comprises an eave, and wherein the first edge of the first layer of the roofing membrane is fastened to the eave along a length of the eave.

9. The method of claim 8 , wherein the first edge of the first layer of the roofing membrane is fastened to the eave by at least one of: an adhesive tape, an adhesive layer that is applied on a surface of the first layer of the roofing membrane, a penetrating member, a strip of material, or combinations thereof.

10. The method of claim 9 , wherein the first edge of the first layer of the roofing membrane is fastened to a drip edge that is provided along the eave.

11. The method of claim 10 , wherein the first edge of the first layer of the roofing membrane is fastened to the drip edge by an adhesive tape or an adhesive layer that is provided on a surface of the first layer of the roofing membrane.

12. The method of claim 1 , wherein the roofing substrate comprises a rake, wherein the first and second layers of the roofing membrane are applied such that they extend to the rake, and wherein the first and second layers of the roofing membrane are fastened to the rake along a length of the rake.

13. The method of claim 12 , wherein the first and second layers of the roofing membrane are fastened to the rake by at least one of: an adhesive tape, an adhesive layer that is applied on a surface of one or both of the first and second layers of the roofing membrane, a penetrating member, a strip of material, or combinations thereof.

14. The method of claim 12 , wherein the first and second layers of the roofing membrane are fastened to a drip edge that is provided along a length of the rake.

15. The method of claim 14 , wherein the membrane is fastened to the drip edge by an adhesive tape or an adhesive layer that is applied on a surface of one or both of the first and second layers of the roofing membrane.

16. A method, comprising:
obtaining a roll of a roofing membrane;
applying a first layer of the roofing membrane along a length of a roofing substrate such that the first layer covers a first portion of the roofing substrate,
wherein the first layer of the roofing membrane having a first edge and a second edge opposite the first edge;

fastening at least the first edge of the first layer of the roofing membrane to the roofing substrate along the length the roofing substrate using a first fastener;
applying a second layer of the roofing membrane over the first layer of the roofing membrane along the length of the roofing substrate,
wherein the second layer of the roofing membrane having a first edge and a second edge opposite the first edge, such that the first edge of the second layer of the roofing membrane overlies the second edge of the first layer of the roofing membrane;

fastening the first edge of the second layer of the roofing membrane and the second edge of the first layer of the roofing membrane to the roofing substrate using a second fastener, the second fastener comprising:
a batten bar disposed in a first fastening zone along the length of the roofing substrate,
the batten bar being separate from the second layer of the roofing membrane and extending beyond an edge of the second layer of the roofing membrane, and

at least one penetrating member,
the penetrating member penetrating the batten bar, the first layer of the roofing membrane, the second layer of the roofing membrane, and the roofing substrate;

reorienting the second layer of the roofing membrane such that the second layer of the roofing membrane:
a) folds over the batten bar;
b) overlies the first fastening zone, and
c) covers a second portion of the roofing substrate adjacent the first portion of the roofing substrate;

applying a third layer of the roofing membrane over the second layer of the roofing membrane along the length the roofing substrate,
wherein the third layer of the roofing membrane having a first edge and a second edge opposite the first edge, such that the first edge of the third layer of the roofing membrane overlies the second edge of the second layer of the roofing membrane;

fastening the first edge of the third layer of the roofing membrane and the second edge of the second layer of the roofing membrane to the roofing substrate using a third fastener in a second fastening zone along the length of the roofing substrate; and
reorienting the third layer of the roofing membrane such that the third layer of the roofing membrane:
a) overlies the sec

Assignees

• Building Mat Investment Corp

Inventors

• Yang Li-Ying
• Avitabile Jeffrey
• Nigro Joseph
• Podewils Daniel
• Davis Brian A
• Anderson Eric R
• Gimpert Matthew

Classifications

• E04D13/155

  retaining the roof sheathing · CPC title

• E04D2015/047

  by screwing · CPC title

• E04D5/145 Primary

  Discrete fastening means, e.g. discs or clips · CPC title

• E04D5/146

  Linear fastening means, e.g. strips · CPC title

• E04D5/142 Primary

  along the edge of the flexible material · CPC title