Light management systems for optimizing performance of bifacial solar module

Patent metadata

Field	Value
Publication number	US-11489488-B2
Application number	US-201816174006-A
Country	US
Kind code	B2
Filing date	Oct 29, 2018
Priority date	Apr 13, 2018
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A bifacial solar module with enhanced power output including first and second transparent support layers, a plurality of electrically interconnected bifacial solar cells arranged between the transparent support layers with gaps between one or more of the interconnected solar cells and edges of the first and second transparent support layers, the bifacial solar cells having a first side directly exposed to solar radiation and a second side opposite the first. The bifacial solar module further includes one or more micro-structured reflective tapes positioned coincidentally with the gaps and attached to a surface of the second support layer such that light passing through the second support layer is reflected back into the second support layer at angles such that light reflecting from the tape is absorbed by either the first or second side of the bifacial solar cells.

First claim

We claim:

1. A bifacial solar module with enhanced power output comprising:
a first transparent support layer and a second transparent support layer;
a plurality of electrically interconnected bifacial solar cells arranged between the first transparent support layer and the second transparent support layer with gaps between one or more of the plurality of interconnected bifacial solar cells and edges of the first and second transparent support layers, the plurality of interconnected bifacial solar cells having a first side directly exposed to solar radiation and a second side opposite the first side; and
one or more micro-structured reflective tapes positioned coincidentally with the gaps and attached to a surface of the second transparent support layer such that light passing through the second support layer is reflected into the second support layer at angles such that light reflecting from the one or more micro-structured reflective tapes is absorbed by either the first side or the second side of the bifacial solar cells,
wherein the one or more micro-structured reflective tapes include prisms having a triangular profile defining a base extending across a width of the one or more micro-structured reflective tapes and first and second side surfaces, the prisms of the one or more micro-structured reflective tapes are arranged in two or more zones contiguously across the width of the one or more micro-structured reflective tapes,
wherein the first and second side surfaces of prisms in a first zone of the two or more zones define interior angles relative to the base that are different than interior angles defined relative to the base by the first and second side surfaces of prisms in a second zone of the two or more zones.

2. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes is adhered to the second transparent layer with a UV curable adhesive material.

3. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes is adhered to the second support layer with an acrylic material.

4. The bifacial solar module of claim 1 , wherein an adhesive is pre-attached to the one or more micro-structured reflective tapes prior to application to the second transparent support layer.

5. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes includes prisms positioned against the second transparent support layer.

6. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes includes prisms positioned on a rear side of the one or more micro-structured reflective tapes away from the surface of the second transparent support layer.

7. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes reflects light directly into the second side of the plurality of interconnected bifacial cells.

8. The bifacial solar module of claim 1 , wherein the one or more micro-structured reflective tapes reflects light into the second side of the plurality of interconnected bifacial solar cells and at an angle enough to totally internally reflect off the first transparent support layer down on to a front surface of the plurality of interconnected bifacial cells.

9. The bifacial solar module of claim 8 , wherein at least a portion of light totally internally reflected off the first transparent support layer is further totally internally reflected off the second transparent support layer and onto the second side of the plurality of interconnected bifacial solar cells.

10. The bifacial solar module of claim 1 , wherein the plurality of prism angles reflect light at different angles to impact the first side or the second side of the plurality of interconnected bifacial solar cells.

11. The bifacial solar module of claim 10 , wherein the gaps occupy a perimeter of the plurality of interconnected bifacial cells and the one or more micro-structured reflective tapes includes the plurality of prism angles set to maximize light from the gaps at the perimeter.

12. The bifacial solar module of claim 1 , wherein the gaps are 1-300 mm wide across a centerline of the first transparent support layer and the second transparent support layer dividing the plurality of interconnected bifacial cells into two electrically interconnected regions.

13. The bifacial solar module of claim 1 , wherein the plurality of interconnected bifacial solar cells are cut to less than whole cells.

14. The bifacial solar module of claim 1 , wherein the plurality of interconnected bifacial solar cells are cut into half cells and are integrated to form two series interconnected groups of half cells, each of these two series interconnected groups connected in parallel within the same module.

15. The bifacial solar module of claim 1 , wherein the first transparent support layer and second transparent support layer are glass or a polymer.

16. The bifacial solar module of claim 1 , wherein prism shapes within each of the two or more zones are substantially the same and at least two zones have prisms formed with different angles for reflecting the solar radiation.

17. A bifacial solar module with enhanced power output comprising:
a first transparent support layer and a second transparent support layer;
a plurality of electrically interconnected bifacial solar cells arranged between the first transparent support layer and the second transparent support layer with gaps between one or more of the plurality of electrically interconnected bifacial solar cells and edges of the first transparent support layer and the second transparent support layer, the plurality of interconnected bifacial solar cells having a first side directly exposed to solar radiation and a second side opposite the first side; and
one or more micro-structured reflective tapes positioned coincidentally with the gaps and attached to a surface of the second transparent support layer such that light passing through the second transparent support layer is reflected into the second transparent support layer at angles such that light reflecting from the one or more micro-structured reflective tapes is absorbed by either the first side or the second side of the bifacial solar cells,
wherein the one or more micro-structured reflective tapes include prisms arranged in three or more zones contiguously across a width of the one or more micro-structured reflective tapes, each zone of the three or more zones defining prisms having interior angles that are different than interior angles of the prisms of the remaining zones of the three or more zones of the one or more micro-structured reflective tapes.

Assignees

• Nextracker Inc
• Nextracker Llc

Inventors

• Shugar Daniel
• COLE Eric

Classifications

• H02S40/36

  characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection · CPC title

• H02S20/30

  Supporting structures being movable or adjustable, e.g. for angle adjustment · CPC title

• Y02E10/52

  PV systems with concentrators · CPC title

• H02S40/22 Primary

  Light-reflecting or light-concentrating means (directly associated with the PV cell or integrated with the PV cell H10F77/42) · CPC title

• H02S40/20

  Optical components · CPC title