Bobbin structure of armature

Patent metadata

Field	Value
Publication number	US-11489392-B2
Application number	US-201916719018-A
Country	US
Kind code	B2
Filing date	Dec 18, 2019
Priority date	Dec 25, 2018
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils per phase, the bobbin structure including: a main pole into which a winding bobbin around which a coil is wound is inserted; and an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted. The main pole and the auxiliary pole are placed in a circumferential direction with respect to a rotation axis, and a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole.

First claim

What is claimed is:

1. A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils, the bobbin structure comprising:
a main pole into which a winding bobbin around which a coil is wound is inserted; and
an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted; and
a resin filling a gap between the auxiliary pole and the empty bobbin, wherein
the main pole and the auxiliary pole are placed in a circumferential direction with respect to a rotation axis, and
a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole.

2. The bobbin structure of the armature according to claim 1 ,
wherein
the empty bobbin comprises a housing portion where the auxiliary pole is inserted and housed.

3. The bobbin structure of the armature according to claim 1 ,
wherein
the empty bobbin comprises a first side wall portion and a second side wall portion provided on each side of a housing portion of the empty bobbin where the auxiliary pole is inserted and housed.

4. The bobbin structure of the armature according to claim 3 ,
wherein
inner surfaces of the first side wall portion and the second side wall portion of the housing portion are in direct contact with the auxiliary pole.

5. The bobbin structure of the armature according to claim 3 ,
wherein
the empty bobbin comprises flange portions configured in such a manner that a distance between the flange portions increases from the side wall portions toward an outer peripheral side with respect to the rotation axis of the bobbin structure.

6. The bobbin structure of the armature according the claim 3 , wherein
the first and second side wall portions have flange portions respectively configured in such a manner that the distance between the flange portions increases gradually from the first and second side wall portions toward the outer peripheral side, and
the bobbin structure has two triangular gaps, taken perpendicular to the rotation axis of the armature, on either side of the auxiliary pole and between the auxiliary pole and the flange portions.

7. The bobbin structure of the armature according to claim 1 , wherein
the gap between the auxiliary pole and the empty bobbin has a triangular cross-section shape, taken perpendicular to the rotation axis of the armature, that narrows in width towards the rotation axis.

8. A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils, the bobbin structure comprising:
a main pole into which a winding bobbin around which a coil is wound is inserted; and
an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted, wherein
the main pole and the auxiliary pole are placed in a circumferential direction with respect to a rotation axis,
a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole,
in the contact portion on the outer peripheral side of the slot, at least parts of the empty bobbin and the winding bobbin fit together, and
the contact portion includes an opening portion.

9. A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils, the bobbin structure comprising:
a main pole into which a winding bobbin around which a coil is wound is inserted; and
an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted, wherein
the main pole and the auxiliary pole are placed in a circumferential direction with respect to a rotation axis,
a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole, and
a groove or hole is formed on an outer peripheral side of the empty bobbin.

10. A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils, the bobbin structure comprising:
a main pole into which a winding bobbin around which a coil is wound is inserted;
an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted; and
a base portion including, at an end portion thereof, a base having a mounting surface where an end portion on an inner or outer diameter of a printed board is mounted, the base portion protruding from a side surface of the empty bobbin in a rotation axis direction, wherein
the main pole and the auxiliary pole are placed in a circumferential direction with respect to the rotation axis, and
a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole.

11. The bobbin structure of the armature according to claim 10 , further comprising a tapered portion of a taper shape where the base portion tapers to an outer side in the rotation axis direction, on a surface opposite to the mounting surface of the base portion.

Assignees

• Sanyo Electric Co

Inventors

• Horiuchi Manabu
• Sagara Hiroki
• Kitajima Jun
• Shimizu Mai
• Matsushita Takashi

Classifications

• H02K2203/03

  Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations · CPC title

• H02K3/34

  between conductors or between conductor and core, e.g. slot insulation · CPC title

• H02K3/46

  Fastening of windings on the stator or rotor structure · CPC title

• H02K3/24

  with channels or ducts for cooling medium between the conductors · CPC title

• H02K3/522

  for generally annular cores with salient poles · CPC title