Optical transceivers with protective layers

Patent metadata

Field	Value
Publication number	US-11487066-B2
Application number	US-202017117867-A
Country	US
Kind code	B2
Filing date	Dec 10, 2020
Priority date	Nov 12, 2020
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A package includes a light emitting portion configured to emit light, a lens including a first lens surface and a second lens surface, a protective layer between the light emitting portion and the first lens surface and that shields the first lens surface from a surrounding environment, and an optical component that redirects light output from the second lens surface. The first lens surface is configured to receive the emitted light from the light emitting portion, the second lens surface is configured output light that has passed through the first lens surface, and the protective layer has a refractive index greater than 1.5.

First claim

What is claimed is:

1. An optical package, comprising:
a housing;
a transmitter included in the housing and comprising:
a light emitting portion configured to emit light modulated according to a first data signal;
a first lens spaced apart from the light emitting portion and configured to receive the emitted light from the light emitting portion; and
a first parylene layer between the light emitting portion and the first lens to shield a first lens surface of the first lens from a surrounding environment; and

a receiver included in the housing and comprising:
an optical detector configured to detect light modulated according to a second data signal;
a second lens spaced apart from the optical detector and configured to direct the light modulated according to the second data signal to the optical detector; and
a second parylene layer between the optical detector and a first lens surface of the second lens to shield the first lens surface of the second lens from the surrounding environment,
wherein the first lens surface of the first lens is depressed into a portion of the first parylene layer so that a first surface of the portion of the first parylene layer formed by the depression contacts and encapsulates the first lens surface of the first lens,
wherein a second surface of the portion of the first parylene layer contacts and encapsulates the light emitting portion, and
wherein the first surface is different from the second surface.

2. The optical package of claim 1 , wherein the first parylene layer and the second parylene layer are integrated with one another.

3. The optical package of claim 1 , wherein the second parylene layer encapsulates the first lens surface of the second lens.

4. The optical package of claim 3 , wherein the second parylene layer further encapsulates the optical detector.

5. The optical package of claim 4 , wherein the first parylene layer or the second parylene layer covers at least part of the housing.

6. The optical package of claim 1 , wherein the first lens comprises a biconvex lens having the first lens surface and a second lens surface.

7. The optical package of claim 6 , wherein a radius of curvature of the first lens surface of the first lens is different from a radius of curvature of the second lens surface of the first lens.

8. The optical package of claim 1 , wherein the first parylene layer encapsulates the first lens surface of the first lens and not the second lens surface of the first lens.

9. The optical package of claim 6 , wherein the first parylene layer encapsulates the second lens surface of the first lens.

10. The optical package of claim 1 , wherein the first parylene layer fills empty space between the light emitting portion and the first lens surface of the first lens.

11. The optical package of claim 6 , wherein a conic constant of the first lens surface of the first lens is greater than or equal to zero, and wherein a conic constant of the second lens surface of the first lens is negative.

12. The optical package of claim 6 , further comprising:
a support substrate,
wherein the light emitting portion is mounted to the support substrate and positioned within the housing, and wherein the first lens is positioned within the housing; and

a connector on the housing and configured to interface with an optical waveguide and pass light output from the second lens surface of the first lens to the optical waveguide.

13. The optical package of claim 1 , wherein the portion of the first parylene layer comprises a hollow bubble.

14. The optical package of claim 1 , further comprising:
an optical component configured to redirect light output from a second lens surface of the first lens.

15. The optical package of claim 14 , further comprising:
a connector on the housing and configured to interface with an optical waveguide.

16. The optical package of claim 15 , wherein a conic constant of the first lens surface of the first lens is 0 and a conic constant of the second lens surface of the first lens is negative.

17. The optical package of claim 1 , wherein the first lens comprises aluminum sesquioxide, silicon, or zirconium dioxide.

18. An optical package, comprising:
a housing;
a transmitter included in the housing and comprising:
a light emitting portion configured to emit light modulated according to a first data signal;
a first lens spaced apart from the light emitting portion and configured to receive the emitted light from the light emitting portion; and
a first parylene layer between the light emitting portion and the first lens to shield a first lens surface of the first lens from a surrounding environment; and

a receiver included in the housing and comprising:
an optical detector configured to detect light modulated according to a second data signal;
a second lens spaced apart from the optical detector and configured to direct the light modulated according to the second data signal to the optical detector; and
a second parylene layer between the optical detector and a first lens surface of the second lens to shield the first lens surface of the second lens from the surrounding environment,

wherein the first parylene layer encapsulates the first lens surface of the first lens and the light emitting portions so that the first parylene layer fills empty space between the first lens surface of the first lens and the light emitting portion.

19. An optical package, comprising:
a support substrate;
a housing mounted to the support substrate;
a transmitter comprising:
a light emitting portion configured to emit light modulated according to a first data signal, wherein the light emitting portion is mounted to the support substrate and positioned within the housing when the housing is mounted to the support substrate;
a first lens spaced apart from the light emitting portion and configured to receive the emitted light from the light emitting portion, wherein the first lens forms part of the housing; and
a first parylene layer between the light emitting portion and the first lens to shield a first lens surface of the first lens from a surrounding environment; and

a receiver comprising:
an optical detector configured to detect light modulated according to a second data signal, wherein the optical detector is mounted to the support substrate and positioned within the housing when the housing is mounted to the support substrate;
a second lens spaced apart from the optical detector and configured to direct the light modulated according to the second data signal to the optical detector, wherein the second lens forms part of the housing; and
a second parylene layer between the optical detector and a first lens surface of the second lens to shield the first lens surface of the second lens from the surrounding environment.

20. The optical package of claim 19 , further comprising:
a connector on the housing and configured to interface with an optical waveguide, wherein the first parylene layer or the second parylene layer encapsulates the entire housing and the connector.

Assignees

• Mellanox Technologies Ltd

Inventors

• Mentovich Elad
• Gridish Yaakov
• Sandomirsky Anna
• Rubinstein Alon
• Rockman Nimrod
• Kalavrouziotis Dimitrios

Classifications

• G02B6/4292

  the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements · CPC title

• G02B6/4253 Primary

  by embedding housing components in an adhesive or a polymer material (G02B6/4212 takes precedence) · CPC title

• G02B6/4204

  the coupling comprising intermediate optical elements, e.g. lenses, holograms (encapsulated active devices H01S5/02208) · CPC title

• G02B6/4234

  Passive alignment along the optical axis and active alignment perpendicular to the optical axis · CPC title

• H04B10/40 Primary

  Transceivers · CPC title