Roofing shingles with handles

Patent metadata

Field	Value
Publication number	US-11486144-B2
Application number	US-202117524515-A
Country	US
Kind code	B2
Filing date	Nov 11, 2021
Priority date	Nov 12, 2020
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A roofing shingle includes a head lap and at least one solar cell. The head lap includes at least one handle located between a first end and a second end of the shingle and proximate to a first edge thereof. The at least one handle includes at least one cutout and a gripping portion. The at least one cutout is sized and shaped to receive an external object to facilitate transporting the shingle by a user.

First claim

What is claimed is:

1. A roofing shingle, comprising:
a first layer having:
a first end, a second end opposite the first end, a first edge extending from the first end to the second end, and a second edge opposite the first edge and extending from the first end to the second end,
a first portion comprising a head lap extending from the first end to the second end adjacent the first edge of the first layer, and
a second portion extending from the first end to the second end adjacent the second edge of the first layer, and

a second layer comprising at least one solar cell,
wherein the second layer positioned above the second portion of the first layer,
wherein the head lap includes at least one handle located between the first end and the second end and proximate to the first edge,
wherein the first layer forms a continuous flat surface between the at least one handle and the second edge,
wherein the at least one handle includes at least one cutout and a gripping portion, and
wherein the at least one cutout is sized and shaped to receive an external object to facilitate transporting the roofing shingle by a user.

2. The roofing shingle of claim 1 , wherein the head lap further comprises a first surface and a second surface opposite the first surface, and wherein the at least one cutout includes an aperture extending from the first surface to the second surface.

3. The roofing shingle of claim 2 , wherein the at least one cutout includes a flap having a first flap portion integral with the head lap and a second flap portion extending from the first flap portion.

4. The roofing shingle of claim 3 , wherein the flap is moveable from a first position, in which the second flap portion of the flap is substantially positioned within the aperture, and a second position, in which the second flap portion of the flap is located outside of the aperture.

5. The roofing shingle of claim 1 , wherein the at least one cutout includes a shape selected from the group consisting of a rectangle, a square, a rounded rectangle, an ellipse, a circle, a triangle, and a polygon.

6. The roofing shingle of claim 1 , wherein the at least one cutout includes a plurality of cutouts.

7. The roofing shingle of claim 2 , further comprising a reinforcing layer surrounding the at least one cutout on at least one of the first surface and the second surface.

8. The roofing shingle of claim 7 , wherein the reinforcing layer is composed of a polymer.

9. The roofing shingle of claim 1 , wherein the at least one handle is attached to the head lap.

10. The roofing shingle of claim 9 , wherein the at least one handle includes a pair of legs extending from the gripping portion and attached to the head lap.

11. The roofing shingle of claim 1 , wherein the at least one handle is moveable between a retracted position, in which the gripping portion is substantially juxtaposed with the head lap, and an extended position, in which the gripping portion extends outwardly from the head lap.

12. The roofing shingle of claim 1 , wherein the roofing shingle is configured to be carried and transported with another one of the roofing shingle, and wherein the at least one cutout of the shingle substantially aligns with the at least one cutout of the another one of the roofing shingle.

13. A system comprising:
a plurality of roofing shingles, each roofing shingle of the plurality of roofing shingles comprising:
a first layer having:
a first end, a second end opposite the first end, a first edge extending from the first end to the second end, and a second edge opposite the first edge and extending from the first end to the second end,
a first portion comprising a head lap extending from the first end to the second end adjacent the first edge of the first layer, and
a second portion extending from the first end to the second end adjacent the second edge of the first layer,

a second layer comprising at least one solar cell,
wherein the second layer positioned above the second portion of the first layer,
wherein the head lap includes at least one handle located between the first end and the second end and proximate to the first edge,
wherein the first layer forms a continuous flat surface between the at least one handle and the second edge, and
wherein the at least one handle includes at least one cutout and a gripping portion, and

an external object;
wherein the at least one cutout of each of the plurality of roofing shingles is sized and shaped to receive the external object, and
wherein the external object is configured to extend through each of the at least one cutout of the plurality of roofing systems.

14. The system of claim 13 , wherein the external object includes a tool.

15. The system of claim 13 , wherein the external object includes a hook.

16. A method, comprising:
obtaining a roofing shingle that includes:
a first layer having:
a first end, a second end opposite the first end, a first edge extending from the first end to the second end, and a second edge opposite the first edge and extending from the first end to the second end,
a first portion comprising a head lap extending from the first end to the second end adjacent the first edge of the first layer, and
a second portion extending from the first end to the second end adjacent the second edge of the first layer,

a second layer comprising at least one solar cell,
wherein the second layer positioned above the second portion of the first layer,

attaching at least one handle between the first end and the second end and proximate to the first edge of the head lap,
wherein the at least one handle includes at least one cutout and a gripping portion,
wherein the first layer forms a continuous flat surface between the at least one handle and the second edge, and
wherein the at least one cutout is sized and shaped to receive an external object to facilitate transporting the shingle by a user.

17. The method of claim 16 , wherein the at least one handle is ultrasonically welded to the head lap.

18. The method of claim 16 , wherein the at least one handle is heat welded to the head lap.

19. The method of claim 16 , wherein the at least one handle is thermally bonded to the head lap.

20. The method of claim 16 , wherein the at least one handle is attached to the head lap by an adhesive.

Assignees

• GAF Energy LLC

Inventors

• Bunea Gabriela
• Nguyen Thierry
• Kuiper Michael
• Wray Evan
• West Brian

Classifications

• E04D1/28 Primary

  Roofing elements comprising two or more layers, e.g. for insulation · CPC title

• E04D1/2918

  the fastening means taking hold directly on adjacent elements of succeeding rows · CPC title

• B31B70/86

  Forming integral handles or mounting separate handles · CPC title

• Y02B10/10

  Photovoltaic [PV] · CPC title

• E04D1/26

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title