Aircraft power plant with supercritical CO2 heat engine

Patent metadata

Field	Value
Publication number	US-11485504-B2
Application number	US-202017081051-A
Country	US
Kind code	B2
Filing date	Oct 27, 2020
Priority date	Oct 27, 2020
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

Aircraft power plants including combustion engines, and associated methods for recuperating waste heat from such aircraft power plants are described. A method includes transferring the heat rejected by the internal combustion engine to supercritical CO 2 (sCO 2 ) used as a working fluid in a heat engine. The heat engine converts at least some the heat transferred to the sCO 2 to mechanical energy to perform useful work onboard the aircraft.

First claim

What is claimed is:

1. An aircraft propulsion system comprising:
an internal combustion engine using intermittent combustion during operation;
a propeller for propelling the aircraft, the propeller being drivingly engaged with the internal combustion engine;
a turbocharger associated with the internal combustion engine, the turbocharger including:
a turbocharger turbine configured to be driven by a flow of exhaust gas from the internal combustion engine; and
a turbocharger compressor drivingly engaged with the turbocharger turbine and configured to compress combustion air for the internal combustion engine;

a heat engine using supercritical carbon dioxide (sCO 2 ) as a working fluid to convert heat into mechanical energy; and
a first heat exchanger to facilitate heat transfer between the exhaust gas downstream of the turbocharger turbine and the sCO 2 .

2. The aircraft propulsion system as defined in claim 1 , comprising a second heat exchanger to facilitate heat transfer between a coolant fluid of the internal combustion engine and the sCO 2 , the second heat exchanger being operatively disposed upstream of the first heat exchanger relative to a first flow of the sCO 2 in the first and second heat exchangers.

3. The aircraft propulsion system as defined in claim 2 , comprising a third heat exchanger to facilitate heat transfer between a lubricating fluid of the internal combustion engine and the sCO 2 , the third heat exchanger being operatively disposed upstream of the first heat exchanger relative to the first flow of the sCO 2 .

4. The aircraft propulsion system as defined in claim 2 , wherein:
the heat engine includes a heat engine turbine and a heat engine compressor drivingly engaged with the heat engine turbine;
the aircraft propulsion system includes a first recuperator to facilitate heat transfer between the first flow of sCO 2 and a second flow of sCO 2 flowing from the heat engine turbine toward the heat engine compressor; and
the recuperator is operatively disposed between the first and second heat exchangers relative to the first flow of the sCO 2 .

5. The aircraft propulsion system as defined in claim 4 , wherein:
the aircraft propulsion system includes a second recuperator to facilitate heat transfer between the first flow of sCO 2 and the second flow of sCO 2 ; and
the second recuperator is operatively disposed between the first recuperator and the second heat exchanger in relation to the first flow of sCO 2 .

6. The aircraft propulsion system as defined in claim 5 , comprising a recompression compressor operatively coupled to:
receive a recompression flow of sCO 2 extracted from the second flow of sCO 2 at an extraction location downstream of the first and second recuperators;
compress the recompression flow of sCO 2 ; and
deliver the compressed recompression flow of sCO 2 to the first flow of sCO 2 at a delivery location between the first and second recuperators.

7. The aircraft propulsion system as defined in claim 1 , wherein the internal combustion engine is a Wankel engine.

8. An aircraft power plant comprising:
a Wankel engine;
a heat engine using supercritical carbon dioxide (sCO 2 ) as a working fluid to convert heat into mechanical energy, the heat engine being in thermal communication with exhaust gas from the Wankel engine; and
a turbocharger associated with the Wankel engine, the turbocharger including:
a turbocharger turbine configured to be driven by the exhaust gas from the Wankel engine; and
a turbocharger compressor drivingly engaged with the turbocharger turbine and configured to compress combustion air for the Wankel engine,

wherein the heat engine is in thermal communication with the exhaust gas downstream of the turbocharger turbine.

9. The aircraft power plant as defined in claim 8 , comprising a heater to facilitate heat transfer between a coolant fluid of the Wankel engine and the sCO 2 .

10. The aircraft power plant as defined in claim 9 , wherein:
the heater is a first heater;
the aircraft power plant includes a second heater to facilitate heat transfer between the exhaust gas of the Wankel engine and the sCO 2 ; and
the second heater is operatively disposed downstream of the first heater relative to a first flow of the sCO 2 in the first and second heaters.

11. The aircraft power plant as defined in claim 10 , wherein the first heater is also configured to facilitate heat transfer between a lubricating fluid of the Wankel engine and the sCO 2 .

12. The aircraft power plant as defined in claim 10 , comprising an intercooler configured to facilitate heat transfer from combustion air for the Wankel engine to the coolant fluid.

13. The aircraft power plant as defined in claim 10 , wherein:
the heat engine includes a heat engine turbine and a heat engine compressor drivingly engaged with the heat engine turbine;
the aircraft power plant includes a recuperator to facilitate heat transfer between the first flow of sCO 2 and a second flow of sCO 2 flowing from the heat engine turbine toward the heat engine compressor;
the recuperator is operatively disposed between the first and second heaters relative to the first flow of the sCO 2 ; and
the aircraft power plant includes a cooler to facilitate heat transfer between the second flow of sCO 2 and ambient air outside of an aircraft.

14. The aircraft power plant as defined in claim 13 , wherein:
the recuperator is a first recuperator;
the aircraft power plant includes a second recuperator to facilitate heat transfer between the first flow of sCO 2 and the second flow of sCO 2 ;
the second recuperator is operatively disposed between the first recuperator and the second heater in relation to the first flow of sCO 2 ;
the aircraft power plant includes a recompression compressor operatively coupled to:
receive a recompression flow of sCO 2 extracted from the second flow of sCO 2 at an extraction location downstream of the first and second recuperators and upstream of the cooler;
compress the recompression flow of sCO 2 ; and
deliver the compressed recompression flow of sCO 2 to the first flow of sCO 2 at a delivery location between the first and second recuperators.

15. The aircraft power plant as defined in claim 8 , comprising:
a first heater to facilitate heat transfer between a lubricating fluid of the Wankel engine and the sCO 2 ; and
a second heater to facilitate heat transfer between the exhaust gas and the sCO 2 , the second heater being operatively disposed downstream of the first heater relative to a flow of the sCO 2 in the first and second heaters.

16. The aircraft power plant as defined in claim 8 , wherein the aircraft power plant is an auxiliary power unit coupled to supply energy exclusively for functions other than propulsion of the aircraft.

17. A method of operating an aircraft power plant including an internal combustion engine, the method comprising:
operating the internal combustion engine of the aircraft power plant using intermittent combustion;
generating heat using the internal combustion engine;
transferring the heat from the internal combustion engine to supercritical carbon dioxide (sCO 2 ) used as a working fluid in a heat engine; and
converting at least some of the heat transferred to the sCO 2 to mechanical energy using the heat engine;
wherein the internal combustion engine is a Wankel engine and the method includes operating the internal combustion engine to propel the aircraft;
wherein a turbocharger is associated with the Wankel engine, the turbocharger includes:
a turbocharger

Assignees

• Pratt & Whitney Canada

Inventors

• Thomassin Jean
• Dussault Serge
• Staubach Joseph Brent

Classifications

• F02K5/00 Primary

  Plants including an engine, other than a gas turbine, driving a compressor or a ducted fan · CPC title

• F01K25/103

  Carbon dioxide (F01K25/065 takes precedence) · CPC title

• F02C1/04

  the working fluid being heated indirectly {(in a fluidised-bed combustor F02C3/205)} · CPC title

• F02G5/02

  Profiting from waste heat of exhaust gases · CPC title

• F05D2220/62

  with energy recovery turbines · CPC title