Suspension systems for an electric skateboard

Patent metadata

Field	Value
Publication number	US-11484776-B2
Application number	US-202117474858-A
Country	US
Kind code	B2
Filing date	Sep 14, 2021
Priority date	Oct 6, 2020
Publication date	Nov 1, 2022
Grant date	Nov 1, 2022

Abstract

A self-propelled, one-wheeled vehicle may include a suspension system configured to dampen up and down motion of a board relative to the axle of a central wheel assembly when the vehicle encounters obstacles and bumps on a riding surface. Illustrative suspension systems include a shock absorber, a rocker, a pushrod, bell cranks, and/or a swingarm that couple the axle to the board. The suspension system may be disposed completely below a foot deck of the vehicle.

First claim

The invention claimed is:

1. A self-balancing electric vehicle, comprising:
a board including a frame, a first deck portion disposed at a first end portion of the frame, and a second deck portion disposed at a second end portion of the frame, the first and second deck portions each configured to receive a left or right foot of a rider oriented generally perpendicular to a direction of travel of the board;
a wheel assembly including a wheel rotatable about an axle, wherein the wheel is disposed between and extends above and below the first and second deck portions;
a motor assembly configured to rotate the wheel about the axle to propel the vehicle;
a motor controller configured to receive orientation information of the board measured by at least one sensor and to cause the motor assembly to propel the vehicle based on the orientation information; and
a suspension system coupling the axle of the wheel to the board, such that the board is movable up and down relative to the axle, the suspension system including:
a swingarm having a first end pivotably coupled to the frame at a fulcrum and a second end fixed to the axle, wherein the swingarm includes a first moving pivot joint spaced from the fulcrum;
a rocker coupled to the board at a fixed pivot joint and including a second moving pivot joint spaced apart from a third moving pivot joint;
a push rod connecting the second moving pivot joint of the rocker to the first moving pivot joint of the swingarm; and
a shock absorber connected between the fulcrum and the third moving pivot joint of the rocker;

wherein the shock absorber is disposed below the first deck portion and is configured to dampen movement of the board relative to the axle.

2. The vehicle of claim 1 , wherein the frame is coupled to the wheel assembly by only the suspension system.

3. The vehicle of claim 1 , wherein the swingarm comprises a cross member and at least one leg extending from the cross member.

4. The vehicle of claim 3 , wherein the swingarm is U-shaped.

5. The vehicle of claim 1 , wherein the second moving pivot joint of the rocker is disposed between the third moving pivot joint and the fixed pivot joint.

6. The vehicle of claim 5 , wherein the first moving pivot joint of the swingarm is disposed at a height lower than the fulcrum.

7. The vehicle of claim 1 , wherein the shock absorber is a gas shock absorber.

8. A self-balancing electric vehicle, comprising:
a wheel assembly including a wheel having an axis of rotation;
a board including a frame having an aperture to accommodate the wheel, such that the board is tiltable about the wheel, first and second deck portions of the board each configured to receive a left or right foot of a rider oriented generally parallel to the axis of rotation of the wheel;
an electric hub motor configured to drive the wheel;
a motor controller configured to receive orientation information indicating an orientation of the board and to cause the hub motor to propel the board based on the orientation information; and
a suspension system coupling an axle of the wheel assembly to the board, such that the board is movable up and down relative to the axle, the suspension system including:
a swingarm forming a first class lever coupled to the frame at a fulcrum;
a rocker coupled to the board at a fixed pivot joint and including a first moving pivot joint spaced apart from a second moving pivot joint;
a push rod connecting the first moving pivot joint of the rocker to the swingarm; and
a shock absorber connected between the fulcrum and the second moving pivot joint of the rocker;
wherein an entirety of the shock absorber is disposed below the first deck portion and is configured to dampen movement of the board relative to the axle.

9. The vehicle of claim 8 , wherein the frame is coupled to the wheel assembly by only the suspension system.

10. The vehicle of claim 8 , wherein the swingarm comprises a cross member and at least one leg extending from the cross member.

11. The vehicle of claim 10 , wherein the swingarm is U-shaped.

12. The vehicle of claim 8 , wherein the first moving pivot joint of the rocker is disposed between the second moving pivot joint and the fixed pivot joint.

13. The vehicle of claim 12 , wherein the push rod connects to the swingarm at a third moving pivot joint disposed at a height lower than the fulcrum.

14. The vehicle of claim 8 , wherein the shock absorber is a gas shock absorber.

15. A self-balancing electric vehicle comprising:
a wheel assembly including a wheel driven by a hub motor about an axle;
a board including a frame having an aperture to accommodate the wheel, such that the board is tiltable about the wheel, first and second deck portions of the board each configured to receive a left or right foot of a rider oriented generally parallel to the axle;
a motor controller configured to cause the hub motor to propel the board based on board orientation information; and
a suspension system including:
a swingarm having a first end pivotably coupled to the frame at a fulcrum and a second end fixed to the axle, such that the board is movable up and down relative to the axle;
a rocker coupled to the board at a fixed pivot joint;
a push rod connecting the rocker to the swingarm; and
a shock absorber configured to dampen a motion of the swingarm;
wherein an entirety of the shock absorber is disposed below the first deck portion.

16. The vehicle of claim 15 , wherein the frame is coupled to the wheel assembly by only the suspension system.

17. The vehicle of claim 15 , wherein the swingarm comprises a cross member and at least one leg extending from the cross member.

18. The vehicle of claim 17 , wherein the swingarm is U-shaped.

19. The vehicle of claim 15 , wherein the swingarm includes a first moving pivot joint;
the rocker includes a second moving pivot joint spaced apart from a third moving pivot joint such that the second moving pivot joint of the rocker is disposed between the third moving pivot joint and the fixed pivot joint;
wherein the push rod is connected between the second moving pivot joint of the rocker and the first moving pivot joint of the swingarm; and
wherein the shock absorber is connected between the fulcrum and the third moving pivot of the rocker.

20. The vehicle of claim 19 , wherein the first moving pivot joint of the swingarm is disposed at a height lower than the fulcrum.

Assignees

• Future Motion Inc

Inventors

• Doerksen Kyle Jonathan
• Sluiter Maximilian Fredrick Ballenger

Classifications

• A63C17/0046 Primary

  with shock absorption or suspension system · CPC title

• A63C2203/18

  Measuring a physical parameter, e.g. speed, distance · CPC title

• A63C2203/12

  Electrically powered or heated · CPC title

• B62K11/007 Primary

  Automatic balancing machines with single main ground engaging wheel or coaxial wheels supporting a rider · CPC title

• A63C17/08

  single-wheel type {with single axis} · CPC title