Heat exchanger transfer tubes

Patent metadata

Field	Value
Publication number	US-11480392-B2
Application number	US-201916517176-A
Country	US
Kind code	B2
Filing date	Jul 19, 2019
Priority date	Jul 19, 2019
Publication date	Oct 25, 2022
Grant date	Oct 25, 2022

Abstract

A transfer tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity, where the at least one wall further has a first end and a second end. The first end can be configured to couple to a terminus of a heat exchanger of the thermal transfer device. The second end can be configured to couple to a collector box of the thermal transfer device. At least a portion of the at least one wall can be disposed in a vestibule of the thermal transfer device. The cavity can be configured to simultaneously receive a first fluid that flows from the first end to the second end and a second fluid that flows from the second end to the first end.

First claim

What is claimed is:

1. A thermal transfer device comprising:
a main chamber comprising:
a plurality of heat exchanger tubes through which a first fluid flows,
wherein each heat exchanger tube comprises an entrance and an exit; and a blower assembly that blows a second fluid across the plurality of heat exchanger tubes; and

a vestibule disposed adjacent to the main chamber, wherein the vestibule comprises:
an inducer;
a burner assembly coupled to the entrance of the plurality of heat exchanger tubes;
a collector box configured to receive the first fluid and remove condensation from the first fluid;
a transfer tube comprising at least one wall having a first inner surface and a first outer surface, wherein the first inner surface forms a first cavity, wherein the at least one wall further has a first end and a second end; and
a header plate and an additional collector box disposed at the exit of the plurality of heat exchanger tubes,

wherein the first end of the transfer tube is directly coupled to the header plate,
wherein the second end of the transfer tube is directly coupled to the collector box,
wherein the transfer tube provides the first fluid to the collector box, and
wherein the transfer tube transports the condensation from the collector box to a drain proximate to the exit of the at least one of the plurality of heat exchanger tubes.

2. The thermal transfer device of claim 1 , wherein first cavity formed by the at least one wall of the transfer tube is configured to have a negative pressure relative to a pressure of the main chamber and the vestibule.

3. The thermal transfer device of claim 1 , wherein the first fluid comprises a fuel, and wherein the second fluid comprises air.

4. The thermal transfer device of claim 1 , wherein the burner assembly is disposed between the inducer and the exit of the plurality of heat exchanger tubes, and wherein the blower assembly is disposed above the inducer.

5. The thermal transfer device of claim 1 , wherein the inducer is configured to pull the first fluid through the plurality of heat exchanger tubes, through the transfer tube, and through the collector box.

6. A thermal transfer device comprising:
a main chamber comprising:
a plurality of heat exchanger tubes through which a first fluid flows, wherein each heat exchanger tube comprises an entrance and an exit; and
a blower assembly that blows a second fluid across the plurality of heat exchanger tubes; and
a vestibule disposed adjacent to the main chamber, wherein the vestibule comprises: an inducer;
a burner assembly coupled to the entrance of the plurality of heat exchanger tubes;
a collector box disposed above the burner assembly, the collector box configured to receive the first fluid and remove condensation from the first fluid; and
a transfer tube comprising at least one wall having a first inner surface and a first outer surface, wherein the first inner surface forms a first cavity, wherein the at least one wall further has a first end and a second end,
wherein the first end of the transfer tube is directly coupled to the exit of at least one of the plurality of heat exchanger tubes,
wherein the second end of the transfer tube is directly coupled to the collector box,
wherein the transfer tube provides the first fluid to the collector box, and wherein the transfer tube transports the condensation from the collector box to a drain proximate to the exit of the at least one of the plurality of heat exchanger tubes.

7. The thermal transfer device of claim 6 , wherein first cavity formed by the at least one wall of the transfer tube is configured to have a negative pressure relative to a pressure of the main chamber and the vestibule.

8. The thermal transfer device of claim 6 , wherein the vestibule further comprises:
a header plate and an additional collector box disposed at the exit of the plurality of heat exchanger tubes, wherein the first end of the transfer tube is coupled to the header plate.

9. The thermal transfer device of claim 6 , wherein the first fluid comprises a fuel, and wherein the second fluid comprises air.

10. The thermal transfer device of claim 6 , wherein the blower assembly is disposed above the inducer.

11. The thermal transfer device of claim 6 , wherein the inducer pulls the first fluid through the plurality of heat exchanger tubes, through the transfer tube, and through the collector box.

Assignees

• Rheem Mfg Co

Inventors

• Farley Darryl
• Reed Shawn

Classifications

• F28F21/04

  of ceramic; of concrete; of natural stone · CPC title

• F28D2021/0024

  for combustion apparatus, e.g. for boilers · CPC title

• F28F21/084

  from aluminium or aluminium alloys · CPC title

• F02B29/045 Primary

  Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly · CPC title

• F28F2255/06

  composite, e.g. polymers with fillers or fibres · CPC title