System and method for controlling a wind turbine to protect the wind turbine from anomalous operations

Patent metadata

Field	Value
Publication number	US-11480153-B2
Application number	US-202016880394-A
Country	US
Kind code	B2
Filing date	May 21, 2020
Priority date	May 21, 2020
Publication date	Oct 25, 2022
Grant date	Oct 25, 2022

Abstract

A system and method are provided for controlling a wind turbine to protect the wind turbine from anomalous operations. Accordingly, in response to receiving data indicative of an anomalous operational event of the wind turbine, the controller initiates an enhanced braking mode for the wind turbine. The enhanced braking mode is characterized by operating the generator at a torque setpoint that generates maximum available torque for a given set of operating conditions. Additionally, the torque setpoint is in excess of a nominal torque limit for the generator.

First claim

What is claimed is:

1. A method for protecting a wind turbine from anomalous operations, the method comprising:
receiving, with a controller of the wind turbine, data indicative of an anomalous operational event of the wind turbine;
in response to receiving the data indicative of the anomalous operational event of the wind turbine, initiating, with the controller, an enhanced braking mode for the wind turbine, the enhanced braking mode comprising, at least, a first enhanced braking mode, the first enhanced braking mode being characterized by operating a generator of the wind turbine at a torque setpoint that generates a maximum available torque for a given set of operating conditions and which is in excess of a nominal torque limit of the generator; and
operating, with the controller, the wind turbine in the first enhanced braking mode, the first enhanced braking mode comprising:
determining, with a converter controller of the wind turbine, an actual operating parameter for each of a plurality of electrical system components;
determining, with the converter controller, an actual operating limit for each of the electrical system components based on the determined actual operating parameters, the actual operating limit indicating an operating parameter value below which the electrical system components retain a nominal life expectancy, wherein operating the electrical system components below the actual operating limit precludes the tripping of the electrical system components;
determining, with the converter controller, an enhanced torque limit for the generator relative to the actual operating limit for each of the electrical system components and at least one mechanical limit of a drivetrain of the wind turbine; and,
establishing, with the converter controller, the torque setpoint relative to the enhanced torque limit.

2. The method of claim 1 , wherein the actual operating parameter comprises at least one of voltage, current, and temperature levels of the electrical system components and a rotational speed of the generator.

3. The method of claim 2 , wherein the actual operating limit for each of the electrical system components is a value corresponding to at least one of a bridge switching device temperature, a coolant temperature, a modeled converter component temperature, and a generator temperature, the method further comprising:
detecting, with the converter controller, an approach of an actual operating parameter to a corresponding actual operating limit; and
reducing, with the converter controller, the torque setpoint so as to prevent damaging or tripping the electrical system component during the application of the maximum available torque in the first enhanced braking mode.

4. The method of claim 1 , further comprising:
increasing, with the converter controller, the at least one actual operating limit for at least one electrical system component so as to increase a duration of the maximum available torque in the first enhanced braking mode, wherein increasing the at least one actual operating limit reduces a life expectancy of the at least one electrical system component relative to a nominal life expectancy of the at least one electrical system component.

5. The method of claim 1 , wherein the enhanced braking mode comprises a second enhanced braking mode and wherein the anomalous operational event is indicative of failure of a blade or a tower of the wind turbine, the second enhanced braking mode comprising:
overriding, with a converter controller of the wind turbine, a plurality of nominal operating thresholds corresponding to a plurality of electrical system components, wherein overriding the plurality of nominal operating thresholds increases a maximal value of the torque of the generator developed by the electrical system relative to a nominal torque limit; and
permitting an increased wear rate relative to a nominal wear rate of at least one of the plurality of electrical system components in favor of generating the maximal generator torque.

6. The method of claim 5 , wherein overriding the plurality of nominal operating thresholds comprises raising at least one thermal protection limit, overvoltage limit, undervoltage limit, and current limit of the electrical system.

7. The method of claim 5 , wherein permitting the increased wear rate of at least one of the plurality of electrical system components comprises permitting consumption of a remaining useful life of at least one of the plurality of electrical system components so as to generate the maximal available torque for a maximal duration in the enhanced braking mode.

8. The method of claim 1 , wherein the wind turbine further comprises a slip coupling operably coupling the generator to a gearbox of the wind turbine, the method further comprising:
monitoring, with the converter controller, a torque level of the slip coupling; and
reducing, with the converter controller, the torque of the generator when the torque level of the slip coupling approaches a release threshold of the slip coupling.

9. The method of claim 1 , wherein the anomalous operation of the wind turbine comprises an overspeed event.

10. The method of claim 1 , wherein the anomalous operation of the wind turbine comprises a pitch system failure.

11. The method of claim 1 , wherein the anomalous operation of the wind turbine comprises a blade departure.

12. A system for controlling a wind turbine, the system comprising:
a sensor system comprising at least one sensor operably coupled to a component of the wind turbine so as to detect an anomalous operational event of the wind turbine;
a controller communicatively coupled to the sensor system, the controller comprising at least one processor configured to perform a plurality of operations, the plurality of operations comprising:
receiving data indicative of the anomalous operational event of the wind turbine,
in response to receiving the data indicative of the anomalous operation of the wind turbine, initiating an enhanced braking mode for the wind turbine, the enhanced braking mode comprising, at least, a first enhanced braking mode, the first enhanced braking mode being characterized by operating a generator of the wind turbine at a torque setpoint that generates a maximum available torque for a given set of operating conditions and which is in excess of a nominal torque limit of the generator and operating the wind turbine in the first enhanced braking mode, the first enhanced braking mode comprising:
determining, with a converter controller of the wind turbine, an actual operating parameter for each of a plurality of electrical system components;
determining, with the converter controller, an actual operating limit for each of the electrical system components based on the determined actual operating parameters, the actual operating limit indicating an operating parameter value below which the electrical system components retain a nominal life expectancy, wherein operating the electrical system components below the actual operating limit precludes the tripping of the electrical system components;
determining, with the converter controller, an enhanced torque limit for the generator relative to the actual operating limit for each of the electrical system components and at least one mechanical limit of a drivetrain of the wind turbine; and,
establishing, with the converter controller, the torque setpoint relative to the enhanced torque limit.

13. The system of claim 12 , wherein the actual operating parameters comprise at least one of voltage, current, and temperature levels of the electrical system components and a rotational speed of the generator.

Assignees

• Gen Electric

Inventors

• Holliday Iii Cornelius Edward
• Angel Mathew Doyle
• Wagoner Robert Gregory
• Killeen Nathan Michael
• Hardwicke Jr Edward Wayne
• Sutherland Steven Wade
• Ganireddy Govardhan
• Ramirez Sanchez Fernando Arturo
• Haque Talha Irfanul

Classifications

• H02J2101/28

  Wind energy · CPC title

• H02P2101/15

  for wind-driven turbines · CPC title

• F05B2270/1075

  by temporary overriding set control limits · CPC title

• F03D7/0244 Primary

  for braking · CPC title

• F03D7/0272 Primary

  by measures acting on the electrical generator · CPC title