Mineral-filled thermoplastic composition having good mechanical properties

Patent metadata

Field	Value
Publication number	US-11479666-B2
Application number	US-201816762759-A
Country	US
Kind code	B2
Filing date	Nov 7, 2018
Priority date	Nov 10, 2017
Publication date	Oct 25, 2022
Grant date	Oct 25, 2022

Abstract

The invention relates to a composition for producing a thermoplastic moulding material, wherein the composition contains the following constituents:
A) at least one polymer selected from the group consisting of aromatic polycarbonate, aromatic polyestercarbonate and polyester, B) at least one anhydride-functionalized ethylene-α-olefin copolymer or ethylene-α-olefin terpolymer having a weight-average molecular weight Mw of 50000 to 500000 g/mol determined by high-temperature gel permeation chromatography using ortho-dichlorobenzene as solvent against polystyrene standards, C) a talc-based mineral filler, and also to a process for producing the moulding material, to the moulding material itself, to the use of the composition or of the moulding material for producing moulded articles and to the moulded articles themselves.

First claim

The invention claimed is:

1. A composition for producing a thermoplastic moulding material, wherein the composition consists of the following constituents:
A) at least one polymer selected from the group consisting of aromatic polycarbonate, aromatic polyestercarbonate and polyester,
B) at least one anhydride-functionalized ethylene-α-olefin copolymer or ethylene-a-olefin terpolymer having a weight-average molecular weight Mw of 50000 to 500000 g/mol determined by high-temperature gel permeation chromatography using ortho-dichlorobenzene as solvent against polystyrene standards,
C) a talc-based mineral filler, and
D) a polymer additive selected from the group consisting of flame retardants, anti-drip agents, flame retardant synergists, smoke inhibitors, lubricants, demoulding agents, nucleating agents, antistats, conductivity additives, stabilizers, flow promoters, compatibilizers, fillers and reinforcers distinct from component C, dyes and pigments.

2. The composition according to claim 1 , wherein the component B consists of 2 to 40 mol % of α-olefin units and 60 to 98 mol % of ethylene units based on the sum of α-olefin and ethylene.

3. The composition according to claim 1 , wherein the component B has a content of anhydride of 0.1% to 3.0% by weight.

4. The composition according to claim 1 , wherein the component B is a maleic anhydride-functionalized copolymer of ethylene and 1-octene.

5. The composition according to claim 1 , wherein the component B consists of 10 to 25 mol % of 1-octene units and 75 to 90 mol % of ethylene units based on the sum of 1-octene and ethylene.

6. The composition according to claim 1 , wherein the component A consists solely of aromatic polycarbonate.

7. The composition according to claim 1 , wherein talc is employed as component C.

8. The composition according to claim 1 , consisting of
40% to 98.9% by weight of the component A,
0.1% to 10% by weight of the component B,
1% to 40% by weight of the component C,
0% to 20% by weight of polymer additives as component D.

9. The composition according to claim 1 , wherein the component D comprises at least one stabilizer selected from the group of the phenolic antioxidants, phosphites and Brønsted acids.

10. A process for producing moulding materials, containing the steps (i), (ii) and optionally (iii), wherein in a first step (i)
a composition according to claim 1
is heated by introduction of thermal and/or mechanical energy, at least the component A) is thus melted and all employed components are dispersed and/or dissolved in one another
and
in a further step (ii)
the melt resulting from process step (i) is (ii) resolidified by cooling
and (iii) optionally pelletized,
wherein the process steps (ii) and (iii) may be performed in any desired sequence relative to one another.

11. The process according to claim 10 , wherein the process is performed with a compounding unit and the component C is added separately from the other components.

12. The process according to claim 11 , wherein the compounding unit used is a twin-screw extruder and the component C is added into a zone downstream of the melting zone for the other components via an ancillary intake.

13. A moulding material obtained by the process according to claim 10 .

14. A method comprising utilizing the composition according to claim 1 for producing moulded articles.

15. A moulded article obtained from the composition according to claim 1 .

Assignees

• Covestro Deutschland Ag

Inventors

• Wandner Derk Erich

Classifications

• C08K3/34

  Silicon-containing compounds · CPC title

• B29K2023/08

  Copolymers of ethylene (B29K2023/16 takes precedence) · CPC title

• B29K2033/18

  Polymers of nitriles · CPC title

• C08K5/50

  Phosphorus bound to carbon only · CPC title

• C08L69/00 Primary

  Compositions of polycarbonates; Compositions of derivatives of polycarbonates · CPC title