Vehicle energy management system and related methods

Patent metadata

Field	Value
Publication number	US-11479144-B2
Application number	US-202017061382-A
Country	US
Kind code	B2
Filing date	Oct 1, 2020
Priority date	Sep 30, 2016
Publication date	Oct 25, 2022
Grant date	Oct 25, 2022

Abstract

A through the road (TTR) hybridization strategy is proposed to facilitate introduction of hybrid electric vehicle technology in a significant portion of current and expected trucking fleets. In some cases, the technologies can be retrofitted onto an existing vehicle (e.g., a truck, a tractor unit, a trailer, a tractor-trailer configuration, at a tandem, etc.). In some cases, the technologies can be built into new vehicles. In some cases, one vehicle may be built or retrofitted to operate in tandem with another and provide the hybridization benefits contemplated herein. By supplementing motive forces delivered through a primary drivetrain and fuel-fed engine with supplemental torque delivered at one or more electrically-powered drive axles, improvements in overall fuel efficiency and performance may be delivered, typically without significant redesign of existing components and systems that have been proven in the trucking industry.

First claim

What is claimed is:

1. A vehicle energy management method, comprising:
determining a first plurality of torques that a powered vehicle is operable to provide;
determining a second plurality of torques that an electric motor-generator is operable to provide to one or more trailer axles;
based on the first plurality of torques, generating a first torque-to-fuel usage map for the powered vehicle; and
based on the second plurality of torques, generating a torque-to-energy usage map for the electric motor-generator;
receiving, from one or more on-board sensors, trailer data including at least one of trailer position data, trailer weight data, trailer speed data, and trailer acceleration data for the trailer traveling along a given trajectory;
based at least in part on the received trailer data, computing a total estimated torque to maintain movement of the trailer along the given trajectory; and
based on a computationally estimated torque applied by the powered vehicle towing the trailer and on the computed total estimated torque, communicating with the electric motor-generator to apply a trailer torque to the one or more trailer axles, wherein the trailer torque is provided by the electric motor-generator coupled to the one or more trailer axles.

2. The energy management method of claim 1 , wherein the computing the total estimated torque includes computing one or more of a driver input torque, an air drag torque, a road drag torque, a road grade torque, an acceleration torque, and a braking torque.

3. The energy management method of claim 1 , wherein the computationally estimating the torque includes computationally estimating the torque based on one or more of driver behavior, road conditions, traffic conditions, weather conditions, and roadway grade.

4. The energy management method of claim 1 ,
wherein the trailer comprises a hybrid suspension system including the electric motor-generator coupled to the one or more trailer axles; and the energy management system comprises operating the hybrid suspension system in one of a power assist mode, a regeneration mode, and a passive mode of operation to provide the trailer torque.

5. The energy management method of claim 4 , wherein the electric motor-generator provides, in the power assist mode of operation, an assistive motive force.

6. The energy management method of claim 4 , wherein the electric motor-generator provides, in the regeneration mode of operation, a regenerative braking force.

7. The energy management method of claim 4 , wherein the electric motor-generator provides, in the passive mode of operation, neither an assistive motive force nor a regenerative braking force.

8. The energy management method of claim 4 , further comprising:
providing a battery array from which stored energy is supplied to the electric motor-generator in the power assist mode of operation and to which regenerated braking energy is supplied in the regeneration mode of operation;
wherein the trailer torque is selected so as to optimize energy usage of the battery array.

9. The energy management method of claim 8 , wherein the powered vehicle consumes fuel, and wherein the trailer torque is selected so as to simultaneously optimize fuel consumption of the powered vehicle and the energy usage of the battery array.

10. The energy management method of claim 1 , further comprising:
converting the torque-to-energy usage map into a second torque-to-fuel usage map; and
computing a difference between the first and second torque-to-fuel usage maps, thereby providing a combined usage map.

11. The energy management method of claim 10 , further comprising:
determining, from the combined usage map, an index value corresponding to an optimal combined usage; and
based on the index value, selecting the trailer torque.

12. The energy management method of claim 11 , wherein the trailer torque is selected, using the index value, from the torque-to-energy usage map.

13. The energy management method of claim 1 , further comprising:
prior to computing the total estimated torque, filtering the trailer data received from the one or more on-board sensors.

14. The energy management method of claim 13 , wherein the filtering is performed using at least one of a moving average and a Kalman filter.

15. A trailer for use in combination with a powered vehicle, the trailer comprising:
one or more on-board sensors configured to detect trailer data including at least one of trailer position data, trailer weight data, trailer speed data, and trailer acceleration data for the trailer traveling along a given trajectory;
an electric motor-generator coupled to one or more trailer axles; and
a control system operable to:
determine a first plurality of torques that the powered vehicle is operable to provide;
determine a second plurality of torques that the electric motor-generator is operable to provide;
based on the first plurality of torques, generate a first torque-to-fuel usage map for the powered vehicle;
based on the second plurality of torques, generate a torque-to-energy usage map for the electric motor-generator;
compute, based at least in part on the trailer data, a total estimated torque to maintain movement of the trailer along the given trajectory at a substantially constant speed; and

communicate with the electric motor-generator to provide a torque to the one or more trailer axles based on the computationally estimated torque and on the computed total estimated torque.

16. The trailer of claim 15 , further comprising:
a hybrid suspension system including the electric motor-generator coupled to the one or more trailer axles, wherein the hybrid suspension system is installed underneath the trailer;
wherein the hybrid suspension system is configured to operate in one of a power assist mode, a regeneration mode, and a passive mode of operation to provide the trailer torque.

17. The trailer of claim 16 , further comprising:
a battery array configured to supply stored energy to the electric motor-generator in the power assist mode of operation and configured to receive regenerated braking energy in the regeneration mode of operation;
wherein the trailer torque is selectable by the control system so as to optimize energy usage of the battery array.

18. The trailer of claim 17 , wherein the powered vehicle is configured to consume fuel, and wherein the specified trailer torque is selectable by the control system so as to simultaneously optimize fuel consumption of the powered vehicle and the energy usage of the battery array.

19. The trailer of claim 15 , wherein the total estimated torque is to maintain movement of the trailer along the given trajectory at a substantially constant speed.

Assignees

• Hyliion Inc

Inventors

• Healy Thomas Joseph
• Sa Wilson
• Culbertson Morgan
• Schmidt Eric
• Richter Roger

Classifications

• B60L2260/26

  Transition between different drive modes · CPC title

• B60L50/15

  with additional electric power supply (with capacitors charged by engine-driven generators B60L50/40; with batteries charged by engine-driven generators B60L50/61) · CPC title

• B60W2300/145

  Semi-trailers · CPC title

• B60W2510/0657

  Engine torque · CPC title

• B60L2200/36

  Vehicles designed to transport cargo, e.g. trucks · CPC title