Aluminum oxide aerogels and methods of making and use thereof

Patent metadata

Field	Value
Publication number	US-11472713-B2
Application number	US-201816652774-A
Country	US
Kind code	B2
Filing date	Oct 3, 2018
Priority date	Oct 4, 2017
Publication date	Oct 18, 2022
Grant date	Oct 18, 2022

Abstract

Disclosed herein are aluminum oxide aerogels and methods of making and use thereof. The methods of making the aluminum oxide aerogel include contacting a solid comprising aluminum with a Ga-based liquid alloy to dissolve at least a portion of the aluminum from the solid, thereby forming an aluminum-alloy mixture; and contacting the aluminum-alloy mixture with a fluid comprising water, thereby forming the aluminum oxide aerogel. In some examples, the methods can further comprise capturing and converting carbon dioxide to a syngas comprising carbon monoxide and hydrogen.

First claim

What is claimed is:

1. A method of making an aluminum oxide aerogel, the method comprising:
contacting a solid comprising aluminum with a Ga-based liquid alloy to dissolve at least a portion of the aluminum from the solid, thereby forming an aluminum-alloy mixture; and
contacting the aluminum-alloy mixture with a fluid comprising water, thereby forming the aluminum oxide aerogel.

2. The method of claim 1 , wherein the fluid further comprises CO 2 and the method further comprises producing a syngas comprising CO and H 2 by contacting the aluminum-alloy mixture with the fluid.

3. The method of claim 1 , wherein the solid comprises 85% or more of aluminum.

4. The method of claim 1 , wherein the solid comprises an aluminum alloy, such that the solid further comprises one or more alloying elements selected from the group consisting of Mg, Zn, Cu, Fe, Si, Ti, Mn, Cr, and combinations thereof.

5. The method of claim 1 , wherein the Ga-based liquid alloy is a liquid at a temperature of from 25° C. to 30° C.

6. The method of claim 1 , wherein the Ga-based liquid alloy comprises a Ga—In alloy or a Ga—In—Sn alloy.

7. The method of claim 1 , wherein the Ga-based liquid alloy comprises from 60 wt % to 77 wt % Ga, from 10 wt % to 21 wt % In, and 5 wt % to 13 wt % Sn.

8. The method of claim 1 , wherein contacting the solid with the Ga-based liquid alloy comprises coating the solid with a thin layer of the Ga-based liquid alloy.

9. The method of claim 1 , wherein the aluminum is dissolved at a rate of from 1×10 3 mg cm −2 h −1 to 1×10 5 mg cm −2 h −1 by the Ga-based liquid alloy.

10. The method of claim 1 , wherein the aluminum-alloy mixture comprises from 2 wt % to 60 wt % aluminum.

11. The method of claim 2 , wherein the CO and H 2 are produced at a molar ratio of H 2 :CO of from 3:1 to 1:1.

12. The method of claim 2 , wherein the CO 2 is provided by a waste gas stream.

13. The method of claim 1 , wherein the aluminum-alloy mixture is contacted with the fluid at a temperature of from 25° C. to 30° C., at a pressure of from 1 to 10 atm, or a combination thereof.

14. The method of claim 1 , wherein the aluminum oxide aerogel has a porosity of 90% or more as measured by BET, a density of 20 mg/cm 3 or less, a specific surface area of 100 m 2 /g or more as measured by BET, or a combination thereof.

15. The method of claim 1 , wherein the aluminum oxide aerogel comprises amorphous aluminum oxide.

16. The method of claim 1 , wherein the aluminum oxide aerogel comprises 98% or more of aluminum oxide.

17. The method of claim 1 , further comprising annealing the aluminum oxide aerogel at a temperature of from 800° C. to 1100° C., wherein the annealed aluminum oxide aerogel comprises crystalline aluminum oxide.

18. The method of claim 1 , further comprising separating the Ga-based liquid alloy from the aluminum oxide aerogel, thereby forming a recycled Ga-based liquid alloy.

19. The method of claim 18 , wherein the recycled Ga-based liquid alloy is used to contact the solid.

Assignees

• Univ North Carolina State

Inventors

• Maggard Paul
• Cuomo Jerome J
• Markham Keith
• Kiether William

Classifications

• B01J37/12

  Oxidising · CPC title

• C22C21/00

  Alloys based on aluminium · CPC title

• C01F7/021

  After-treatment of oxides or hydroxides · CPC title

• B01D2257/504

  Carbon dioxide · CPC title

• C01P2004/03

  obtained by SEM · CPC title