Method for controlling operation of at least one additive manufacturing apparatus for additively manufacturing of three-dimensional objects

Patent metadata

Field	Value
Publication number	US-11472114-B2
Application number	US-201816041407-A
Country	US
Kind code	B2
Filing date	Jul 20, 2018
Priority date	Jul 21, 2017
Publication date	Oct 18, 2022
Grant date	Oct 18, 2022

Abstract

Method for controlling operating of at least one additive manufacturing apparatus ( 1 ) for additively manufacturing of three-dimensional objects is provided by means of successive layerwise selective irradiation and consolidation of layers of a powdered build material which can be consolidated by means of an energy beam, embodiments including exemplary steps of: supplying authorization data (AD) which contains at least one authorization parameter that authorizes the operation of at least one additive manufacturing apparatus ( 1 ) or at least one functional unit ( 2 - 7 ) of the at least one additive manufacturing apparatus ( 1 ) from an external data supply source ( 10 ), transmitting the authorization data (AD) from the external data supply source ( 10 ) to a control unit ( 8 ) of the at least one additive manufacturing apparatus ( 1 ), and controlling operation of the additive manufacturing apparatus ( 1 ) or the at least one functional unit ( 2 - 7 ).

First claim

The invention claimed is:

1. A method for controlling operation of at least one additive manufacturing apparatus, or a functional unit thereof, for additively manufacturing three-dimensional objects through successive layerwise selective irradiation and consolidation of layers of a powdered build material which can be consolidated by an energy beam, the method comprising:
supplying authorized control data which contains at least one authorization parameter that authorizes the operation of the at least one additive manufacturing apparatus or the at least one functional unit of the at least one additive manufacturing apparatus from an external data supply source, wherein the external data supply source is remotely located from the at least one additive manufacturing apparatus, wherein the authorized control data, the at least one authorization parameter, or both are pre-defined or pre-set without modification by a third person,
transmitting the authorized control data from the external data supply source to a control unit of the at least one additive manufacturing apparatus, the control unit being configured to assign and control operation of the at least one additive manufacturing apparatus or the at least one functional unit of the at least one additive manufacturing apparatus, and
controlling operation of the at least one additive manufacturing apparatus or the at least one functional unit of the at least one additive manufacturing apparatus, which is authorized to be operated, based on the transmitted authorized control data,
wherein the at least one authorization parameter is or comprises a build material authorization parameter, the build material authorization parameter referring to at least one build material parameter which is authorized to be used for additive manufacturing with the at least one additive manufacturing apparatus.

2. The method according to claim 1 , wherein the at least one authorization parameter further is or comprises an object authorization parameter, the object authorization parameter referring to at least one object parameter which is authorized to be used for additive manufacturing with the at least one additive manufacturing apparatus.

3. The method according to claim 1 , wherein the build material authorization parameter contains:
at least one chemical parameter of a build material which is authorized to be used; and/or
at least one physical parameter of a build material which is authorized to be used; and/or
at least one grain parameter of a build material which is authorized to be used.

4. The method according to claim 1 , wherein authorized control data information specifying the authorized control data used during an authorized build process of the at least one additive manufacturing apparatus is generated and the authorized control data information is provided as a marker to a three-dimensional object which was manufactured with the authorized additive manufacturing apparatus.

5. The method according to claim 1 , wherein the authorized control data is supplied in encoded form.

6. The method according to claim 1 , wherein the authorized control data for a specific additive manufacturing process is deleted after completion of the specific additive manufacturing process in which at least one three-dimensional object was additively built and/or wherein the authorized control data cannot be accessed by a user of the at least one additive manufacturing apparatus.

7. The method according to claim 1 , wherein the authorized control data is supplied from an owner of the at least one additive manufacturing apparatus to be operated, an operator of the at least one additive manufacturing apparatus to be operated, a manufacturer of the at least one additive manufacturing apparatus to be operated, or an authorized distributor of the at least one additive manufacturing apparatus to be operated.

8. An additive manufacturing apparatus for additively manufacturing three-dimensional objects through successive layerwise selective irradiation and consolidation of layers of a powdered build material which can be consolidated with an energy beam, comprising a control unit which is configured to:
process transmitted authorized control data which contains at least one authorization parameter that authorizes operation of at least one additive manufacturing apparatus or at least one functional unit of the at least one additive manufacturing apparatus supplied from an external data supply source, wherein the external data supply source is remotely located from the at least one additive manufacturing apparatus, wherein the authorized control data, the at least one authorization parameter, or both are pre-defined or pre-set without modification by a third person, and
control operation of the at least one additive manufacturing apparatus or the at least one functional unit of the at least one additive manufacturing apparatus, which is authorized to be assigned and operated, based on received authorized control data,
wherein the at least one authorization parameter is or comprises a build material authorization parameter, the build material authorization parameter referring to at least one build material parameter which is authorized to be used for additive manufacturing with the at least one additive manufacturing apparatus.

9. An additive manufacturing network, comprising at least one external data supply source and a plurality of additive manufacturing apparatuses for additively manufacturing three-dimensional objects through successive layerwise selective irradiation and consolidation of layers of a powdered build material which can be consolidated with an energy beam located remote from each other, wherein each additive manufacturing apparatus comprises a control unit which is configured to:
process transmitted authorized control data which contains at least one authorization parameter that authorizes operation of a respective additive manufacturing apparatus or at least one functional unit of the respective additive manufacturing apparatus supplied from the external data supply source, wherein the external data supply source is remotely located from the at least one additive manufacturing apparatus, wherein the authorized control data, the at least one authorization parameter, or both are pre-defined or pre-set without modification by a third person, and
control operation of the respective additive manufacturing apparatus or the at least one functional unit of the respective additive manufacturing apparatus, which is authorized to be assigned and operated, based on received authorized control data,
wherein the at least one authorization parameter is or comprises a build material authorization parameter, the build material authorization parameter referring to at least one build material parameter which is authorized to be used for additive manufacturing with the at least one additive manufacturing apparatus.

10. The method according to claim 4 , wherein the marker comprises: a serial number, a bar-code, and/or a QR-code.

11. The apparatus according to claim 8 , wherein authorized control data information specifying the authorized control data used during an authorized build process of the at least one additive manufacturing apparatus is generated and the authorized control data information is provided as a marker to a three-dimensional object which was manufactured with the authorized additive manufacturing apparatus.

Assignees

• Concept Laser Gmbh

Inventors

• Herzog Frank
• Bechmann Florian
• Lippert Markus
• Hetzel Ralf

Classifications

• B22F10/85

  for controlling or regulating additive manufacturing processes · CPC title

• B22F10/39

  Traceability, e.g. incorporating identifier into a workpiece or article · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title