Systems and methods for adaptive pulse width modulation

Patent metadata

Field	Value
Publication number	US-11469702-B2
Application number	US-202117142838-A
Country	US
Kind code	B2
Filing date	Jan 6, 2021
Priority date	Jan 6, 2021
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

Methods and systems are provided for adaptive pulse width modulated control of an electrified powertrain of a vehicle. In one example, a method may include perturbing a switching frequency for pulse width modulated control of the electrified powertrain, and, responsive to sound measured in a vehicle cabin indicating a noise improvement after the perturbation, controlling the electrified powertrain with the perturbed switching frequency. In this way, acoustic emissions from an electrified powertrain may be reduced.

First claim

The invention claimed is:

1. A method for controlling an electrified powertrain of a vehicle with pulse width modulation (PWM), the method comprising:
modulating a PWM switching frequency with a perturbation; and
controlling the electrified powertrain with the modulated PWM switching frequency responsive to sound measured in a cabin of the vehicle indicating a noise improvement responsive to the perturbation.

2. The method of claim 1 , further comprising reverting the modulated PWM switching frequency to the PWM switching frequency and controlling the electrified powertrain with the PWM switching frequency responsive to the sound measured in the cabin of the vehicle not indicating the noise improvement responsive to the perturbation.

3. The method of claim 1 , wherein modulating the PWM switching frequency with the perturbation comprises:
increasing the PWM switching frequency according to the perturbation; and
controlling the electrified powertrain with the increased PWM switching frequency responsive to sound measured in the cabin of the vehicle indicating a noise improvement responsive to the increased PWM switching frequency.

4. The method of claim 3 , wherein modulating the PWM switching frequency with the perturbation further comprises:
reverting the increased PWM switching frequency to the PWM switching frequency responsive to the sound measured in the cabin of the vehicle not indicating the noise improvement responsive to the increased PWM switching frequency;
decreasing the PWM switching frequency according to the perturbation; and
controlling the electrified powertrain with the decreased PWM switching frequency responsive to sound measured in the cabin of the vehicle indicating a noise improvement responsive to the decreased PWM switching frequency.

5. The method of claim 1 , wherein PWM switching frequencies are parameterized with at least two PWM parameters, wherein modulating the PWM switching frequency with the perturbation comprises adjusting a PWM parameter with the perturbation, wherein adjusting the PWM parameter with the perturbation increases or decreases one or more of the PWM switching frequencies including the PWM switching frequency.

6. The method of claim 5 , wherein adjusting the PWM parameter with the perturbation comprises sequentially adjusting each PWM parameter of the at least two PWM parameters.

7. The method of claim 6 , further comprising sequentially adjusting each PWM parameter of the at least two PWM parameters until perturbations of the at least two PWM parameters no longer yield noise improvements in sound measured in the cabin of the vehicle.

8. The method of claim 6 , further comprising sequentially adjusting each PWM parameter of the at least two PWM parameters until control of the electrified powertrain with PWM ends.

9. The method of claim 1 , further comprising:
reducing the perturbation responsive to the measured sound indicating the noise improvement responsive to the perturbation;
further modulating the modulated PWM switching frequency with the reduced perturbation; and
controlling the electrified powertrain with the further-modulated PWM switching frequency responsive to sound measured in the cabin of the vehicle indicating a noise improvement responsive to the reduced perturbation.

10. The method of claim 1 , further comprising measuring the sound in the cabin with an on-board microphone of the vehicle configured for recording vocal commands, the measured sound including both a masking sound component and a PWM sound component.

11. The method of claim 1 , further comprising calculating a noise quality metric from the measured sound, and determining the measured sound indicates the noise improvement responsive to the perturbation when the noise quality metric is reduced relative to a preceding calculation of the noise quality metric.

12. A method, comprising:
controlling an electrified powertrain of a vehicle with a set of PWM switching frequencies;
adjusting a PWM parameter with a perturbation to modulate at least one PWM switching frequency of the set of PWM switching frequencies; and
responsive to sound measured in a cabin of the vehicle indicating a noise improvement after the perturbation, controlling the electrified powertrain with a modulated set of PWM switching frequencies including the at least one PWM switching frequency modulated according to the perturbation.

13. The method of claim 12 , further comprising:
adjusting a second PWM parameter with a second perturbation to modulate at least one PWM switching frequency of the modulated set of PWM switching frequencies; and
responsive to sound measured in the cabin indicating a noise improvement after the second perturbation, controlling the electrified powertrain with a second modulated set of PWM switching frequencies including the at least one PWM switching frequency modulated according to the second perturbation.

14. The method of claim 12 , further comprising:
adjusting the adjusted PWM parameter with a reduced perturbation to further modulate the at least one modulated PWM switching frequency of the modulated set of PWM switching frequencies responsive to the noise improvement after the perturbation; and
responsive to sound measured in a cabin of the vehicle indicating a noise improvement after the reduced perturbation, controlling the electrified powertrain with a second modulated set of PWM switching frequencies including the at least one PWM switching frequency modulated according to the reduced perturbation.

15. The method of claim 12 , further comprising:
measuring the sound in the cabin via an on-board microphone after adjusting the PWM parameter with the perturbation;
calculating a noise quality metric for the sound;
determining that the sound indicates the noise improvement if the noise quality metric is reduced relative to a noise quality metric calculated for sound measured before the perturbation; and
determining that the sound does not indicate the noise improvement if the noise quality metric is not reduced relative to the noise quality metric calculated for the sound measured before the perturbation.

16. A system for a vehicle, comprising:
a plurality of drive wheels;
an electric motor configured to deliver torque to the plurality of drive wheels;
a battery configured to provide power to the electric motor;
a switching system comprising electronic switches that selectively open and close responsive to pulse width modulated (PWM) signals to transfer the power from the battery to the electric motor; and
a controller storing instructions that when executed cause the controller to:
modulate a PWM switching frequency with a perturbation; and
control the switching system with the modulated PWM switching frequency responsive to sound measured in a cabin of the vehicle indicating a noise improvement responsive to the perturbation.

17. The system of claim 16 , further comprising an on-board microphone positioned in the cabin and configured for recording vocal commands of vehicle occupants, the controller further storing instructions that when executed cause the controller to:
measure the sound in the cabin of the vehicle with the on-board microphone after modulating the PWM switching frequency with the perturbation;
calculate a noise quality metric for the measured sound; and
determine the measured sound indicates the noise improvement when the noise quality metric is reduced relative to a noise quality metric calculated for sound measured before the perturbation.

18. The system of claim 16 , where

Assignees

• Ford Global Tech Llc

Inventors

• Wolf Chris
• Degner Michael

Classifications

• H02P6/00

  Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor (vector control H02P21/00) · CPC title

• B60L50/61

  by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles · CPC title

• B60L50/16

  with provision for separate direct mechanical propulsion · CPC title

• B60L15/20

  for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed · CPC title

• B60L15/02

  characterised by the form of the current used in the control circuit · CPC title