Power converter device with non-overlapping bus bars

Patent metadata

Field	Value
Publication number	US-11469679-B2
Application number	US-201916662805-A
Country	US
Kind code	B2
Filing date	Oct 24, 2019
Priority date	Nov 14, 2017
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

In a power conversion device, cable connection positions of connections in which a plurality of bus bars is respectively connected to external line cables are non-overlapping with each other as viewed from a side on which the external line cables are pulled out.

First claim

What is claimed is:

1. A power conversion device comprising:
a power conversion module including at least, an input-side switch into which AC power is input from an AC source, a power converter connected to the input-side switch, and an output-side switch through which the AC power is output from the power converter;
a module storage housing that houses the power conversion module; and
a plurality of bus bars connected to at least the input-side switch and the output-side switch of the power conversion module inside the module storage housing, the plurality of bus bars being connected to external line cables outside the module storage housing; wherein
connections of the plurality of bus bars connected to the input side switch and the output side switch have a flat plate shape, and include
input side connections as the connections of each of the plurality of bus bars connected to the input side switch which are separated from each other and arranged in a first direction, which is a left-right direction of the module storage housing, and
output side connections as the connections of each of the plurality of bus bars connected to the output side switch which are separated from each other and arranged in the first direction, and separated from the input side connections in a second direction, which is an upward-downward direction of the module storage housing, and
wherein the input side connections are arranged not to overlap with the output side connections when viewed in the second direction.

2. The power conversion device according to claim 1 , wherein
the connections include a plurality of sets of a plurality of connections aligned as one set in the first direction, the plurality of sets being aligned in the second direction; and
when the external line cables are pulled out in the second direction or a third direction, the third direction being a depth direction of the module storage housing, cable connection positions of the plurality of sets of the plurality of connections are non-overlapping with each other as viewed in the second direction.

3. The power conversion device according to claim 2 , wherein the connections extend along the third direction.

4. The power conversion device according to claim 3 , wherein
the external line cables are pulled upward in the second direction from the cable connection positions; and
the connections include a first connection disposed on an upper side in the second direction, a cable connection position of which is located at a first distance from a rear side of the module storage housing as viewed in the first direction, and a second connection disposed on a lower side in the second direction, a cable connection position of which is located at a second distance, which is larger than the first distance, from the rear side of the module storage housing as viewed in the first direction.

5. The power conversion device according to claim 3 , wherein
the external line cables are pulled downward in the second direction from the cable connection positions; and
the connections include a third connection disposed on a lower side in the second direction, a cable connection position of which is located at a third distance from a rear side of the module storage housing as viewed in the first direction, and a fourth connection disposed on an upper side in the second direction, a cable connection position of which is located at a fourth distance, which is larger than the third distance, from the rear side of the module storage housing as viewed in the first direction.

6. The power conversion device according to claim 3 , wherein
the external line cables are pulled rearward in the third direction from the cable connection positions; and
the cable connection positions are located on an end side opposite to a side on which the connections are connected to portions of the plurality of bus bars other than the connections in the connections.

7. The power conversion device according to claim 1 , wherein
each of the plurality of bus bars includes portions that extend in directions different from each other outside the module storage housing; and
the portions that extend in the directions different from each other include a portion that protrudes from an inside of the module storage housing to the outside of the module storage housing and a connection.

8. The power conversion device according to claim 7 , wherein the connection is provided as a member separate from at least the portion that protrudes to the outside of the module storage housing, and is attachable to and detachable from a portion of each of the plurality of bus bars other than the connection by a fastener.

9. The power conversion device according to claim 1 , wherein the set of flat plate-shaped connections connected to the input side switch is arranged side by side, and the set of the flat plate-shaped connections connected to the output side switch is arranged side by side.

10. The power conversion device according to claim 1 , wherein the flat plate-shaped connections of the plurality of bus bars include first flat plates separated from and arranged parallel to each other in the first direction, and second flat plates separated from and arranged parallel to each other in the first direction, and
the first flat plates are separated from the second flat plates in the second direction perpendicular to the first direction, and arranged not to overlap with the second flat plates when viewed in the second direction.

11. The power conversion device according to claim 10 , wherein the flat plate-shaped connections of the plurality of bus bars further include third flat plates separated from and arranged parallel to each other in the first direction, and fourth flat plates separated from and arranged parallel to each other in the first direction, and
the third flat plates are separated from the fourth flat plates in the second direction, and arranged not to overlap with the first, second and third flat plates when viewed in the second direction.

12. A power conversion device comprising:
a power conversion module including at least, an input-side switch into which AC power is input from an AC source, a power converter connected to the input-side switch, and an output-side switch through which the AC power is output from the power converter;
a module storage housing that houses the power conversion module;
a plurality of bus bars connected to at least the input-side switch and the output-side switch of the power conversion module inside the module storage housing, the plurality of bus bars having flat plate-shaped connections and being connected to external line cables outside the module storage housing; and
an external line connection cabinet that houses the flat plate-shaped connections in which the plurality of bus bars is respectively connected to the external line cables, the external line connection cabinet including an external line cable outlet through which the external line cables are pulled out; wherein
input side connections as the flat plate-shaped connections of each of the plurality of bus bars connected to the input side switch are separated from each other and arranged in a first direction, which is a left-right direction of the module storage housing,
output side connections as the flat plate-shaped connections of each of the plurality of bus bars connected to the output side switch are separated from each other and arranged in the first direction, and separated from the input side connections in a second direction, which is an upward-downward direction of the module storage housing, and
the input side connections are arranged not to overlap with the output sid

Assignees

• Fuji Electric Co Ltd

Inventors

• Koshii Keita

Classifications

• H02G5/02

  Open installations · CPC title

• H02M7/003 Primary

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H02B1/20

  Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards (installations of bus-bars H02G5/00) · CPC title

• H05K7/1485

  Servers; Data center rooms, e.g. 19-inch computer racks · CPC title

• H05K7/02

  Arrangements of circuit components or wiring on supporting structure · CPC title