Resonant DC-DC converter

Patent metadata

Field	Value
Publication number	US-11469674-B2
Application number	US-202017014446-A
Country	US
Kind code	B2
Filing date	Sep 8, 2020
Priority date	Sep 11, 2019
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

A power conversion system is provided. The power conversion system includes N power conversion circuits. Each power conversion circuit includes an input, an output, two switching power conversion units and at least one resonant capacitor. The input and output are configured to receive an input voltage and output an output voltage respectively. Each switching power conversion unit includes a plurality of switches and a winding. The plurality of switches operates periodically according to a switching period. A dotted terminal of one winding is electrically coupled to an undotted terminal of the other winding. The two windings are magnetically coupled to each other to form a transformer. In one switching period, the resonant capacitor stores an energy or outputs the stored energy as the corresponding switch is turned on or off. A resonance is generated between the resonant capacitor and inductor with a resonant frequency and a resonant period.

First claim

What is claimed is:

1. A power conversion system, comprising:
N power conversion circuits, wherein N is an integer larger than or equal to 1, and each of the N power conversion circuits comprises:
an input configured to receive an input voltage;
an output configured to output an output voltage;
two cascaded switching power conversion units coupled between the input and the output, wherein each of the two switching power conversion units comprises a plurality of switches and a winding, a part of the plurality of switches is connected in series with each other and is coupled among the inputs of the N power conversion circuits, the plurality of switches operates periodically according to a switching period, the two windings of the two switching power conversion units have the same turn, a positive terminal of one winding is electrically coupled to a negative terminal of the other winding, the positive and negative terminals of the two windings are coupled to the output, and the two windings are magnetically coupled to each other to form a transformer; and
at least one resonant capacitor serially coupled between the input and the output, wherein the resonant capacitor has a DC voltage proportional to the input voltage, in one switching period, the resonant capacitor stores an energy or outputs the stored energy to the output as the corresponding switch of the switching power conversion unit is turned on or off, a resonance is generated between the resonant capacitor and a resonant inductor, and the generated resonance has a resonant frequency and a resonant period,
wherein at least a part of an inductance of the resonant inductor is a leakage inductance of the transformer.

2. The power conversion system according to claim 1 , wherein the switching period is smaller than or equal to the resonant period.

3. The power conversion system according to claim 1 , wherein the switching period is larger than or equal to a half of the resonant period.

4. The power conversion system according to claim 1 , wherein a part of the inductance of the resonant inductor is a parasitic inductance of wires.

5. The power conversion system according to claim 4 , wherein the resonant inductor comprises at least one additional inductor, the at least one additional inductor is connected between the output and an electrical connection position of the positive and negative terminals of the two windings, or the at least one additional inductor is connected to the at least one winding in series, or the at least one additional inductor is connected to the at least one resonant capacitor in series.

6. The power conversion system according to claim 1 , wherein in each of the N power conversion circuits, a coupling coefficient of the two windings is larger than 0.9.

7. The power conversion system according to claim 1 , wherein each of the N power conversion circuits comprises two resonant capacitors, in each of the N power conversion circuits, each of the two switching power conversion units comprises the winding, a first switch, a second switch and a third switch, one terminal of the winding is electrically connected between the second switch and the third switch, the other terminal of the winding is electrically connected to the output, one terminal of the resonant capacitor is electrically connected between the first switch of one switching power conversion unit and the second switch of the other switching power conversion unit, the other terminal of the resonant capacitor is electrically connected between the second switch and the third switch of the one switching power conversion unit.

8. The power conversion system according to claim 7 , wherein the first and second switches of one switching power conversion unit and the third switch of the other switching power conversion unit are turned on and off simultaneously, and a time of the first and second switches of each switching power conversion unit being on is shorter than a half of the switching period, and the two first switches of the two switching power conversion units are turned on with 180 degrees out of phase with respect to each other.

9. The power conversion system according to claim 7 , wherein in each of the N power conversion circuits, when a resonant current flowing through one of the two windings is larger than or equal to a corresponding magnetizing current, the first and second switches of the corresponding switching power conversion unit and the third switch of the other switching power conversion unit are turned off.

10. The power conversion system according to claim 7 , further comprising a controller, wherein the controller outputs at least one set of control signals to control the N power conversion circuits, where N is larger than 1, the controller outputs N sets of control signals to control the N power conversion circuits respectively, wherein in the N sets of control signals, an angle of the corresponding control signals being output of phase with respect to each other is any angle between (360/2N−20) and (360/2N+20) degrees.

11. The power conversion system according to claim 7 , wherein in each of the N power conversion circuits, each switching period has two first time periods and two second time periods, the first and second time periods are interlaced with each other, the first time period is smaller than or equal to a half of the resonant period, wherein in the first time period, a power is transferred from the input to the output, the current flowing through the two windings is a resonant current, wherein in the second time period, all the switches are turned off.

12. The power conversion system according to claim 11 , wherein the second time period has a beginning instant and an end instant, and a terminal voltage of at least one of the plurality of switches is controlled to be any value between 0 and Vd*50% at the end instant by controlling a magnetizing inductance of the two windings and a magnetizing current flowing through the magnetizing inductance, where Vd is a terminal voltage of this switch at the beginning instant.

13. The power conversion system according to claim 1 , wherein in each of the N power conversion circuits, each of the two switching power conversion units comprises the winding and a first switch and a second switch serially coupled in sequence, the two switching power conversion units are a first switching power conversion unit and a second switching power conversion unit respectively, the resonant capacitor is serially coupled between the first and second switches of the first switching power conversion unit, one terminal of the first switch of the second switching power conversion unit is electrically connected between the first switch of the first switching power conversion unit and the resonant capacitor, one terminal of the winding of the first switching power conversion unit is electrically connected between corresponding second switch and the resonant capacitor, one terminal of the winding of the second switching power conversion unit is electrically connected between the corresponding first and second switches, and the other terminals of the two windings are electrically connected to the output.

14. The power conversion system according to claim 13 , wherein the first switch of one switching power conversion unit and the second switch of the other switching power conversion unit are turned on and off simultaneously, a time of the first switch being on is shorter than a half of the switching period, and the two first switches of the two switching power conversion units are turned on with 180 degrees out of phase with respect to each other.

15. The power c

Assignees

• Delta Electronics Inc

Inventors

• Jin Da
• Xiong Yahong
• Li Yingjun
• Su qinghua

Classifications

• H02M3/1584 Primary

  with a plurality of power processing stages connected in parallel · CPC title

• H02M3/1586

  switched with a phase shift, i.e. interleaved · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H02M1/0064

  Magnetic structures combining different functions, e.g. storage, filtering or transformation · CPC title

• H02M3/07

  using capacitors charged and discharged alternately by semiconductor devices with control electrode {, e.g. charge pumps} · CPC title