Highly stable electronic device employing hydrophobic coating layer

Patent metadata

Field	Value
Publication number	US-11469054-B2
Application number	US-202017109720-A
Country	US
Kind code	B2
Filing date	Dec 2, 2020
Priority date	May 13, 2016
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

An electronic device, such as, without limitation, a perovskite solar cell or a light emitting diode, includes an assembly including at least one electronic portion or component, and a composite coating layer covering at least part of the assembly including the at least one electronic portion or component. The composite coating layer includes a polymer material, such as, without limitation, PMMA or PMMA-PU, having nanoparticles, such as, without limitation, reduced graphene oxide or SiO2, embedded therein. The electronic device may further include a second coating layer including a second polymer material (such as, without limitation, PMMA or PMMA-PU without nanoparticles) positioned between the coating layer and the assembly.

First claim

What is claimed is:

1. A method of making an electronic device, comprising:
forming an assembly including at least one electronic portion or component; and
depositing a composite coating layer over at least part of the assembly including the at least one electronic portion or component, wherein the composite coating layer comprises an ambiphilic polymer material containing both hydrophilic and hydrophobic organic groups and having nanoparticles embedded therein, wherein the nanoparticles comprise one or more of reduced graphene oxide (rGO), graphene oxide, CeO 2 , and SnO 2 .

2. The method according to claim 1 , wherein the electronic device is a solar cell, and wherein the forming comprises forming a solar cell assembly including a light absorbing layer, the at least one electronic portion or component comprising the light absorbing layer.

3. The method according to claim 2 , wherein the solar cell is a perovskite solar cell and wherein the light absorbing layer comprises a perovskite.

4. The method according to claim 3 , wherein the solar cell assembly also includes a plurality of electrodes, hole transport material provided on a first side of the perovskite, and electron transport material provided on a second side of the perovskite.

5. The method according to claim 1 , wherein the polymer material comprises a transparent thermoplastic.

6. The method according to claim 1 , wherein the polymer material comprises poly(methyl methacrylate).

7. The method according to claim 6 , wherein the polymer material comprises a mixture of poly(methyl methacrylate) and polyurethane.

8. The method according to claim 1 , wherein the polymer material comprises poly(methyl methacrylate).

9. The method according to claim 8 , wherein the nanoparticles are provided as a graphene sheet or a reduced graphene oxide nanosheet.

10. The method according to claim 1 , wherein the polymer material comprises poly(methyl methacrylate), polyurethane or a mixture of poly(methyl methacrylate) and polyurethane.

11. The method according to claim 1 , further comprising forming the composite coating layer including embedding the nanoparticles in the polymer material.

12. The method according to claim 8 , further comprising forming the composite coating layer.

13. The method according to claim 12 , wherein the forming the composite coating layer includes forming a reduced graphene oxide nanosheet, dissolving the poly(methyl methacrylate) or polyurethane in a solvent to form a solution, and adding the reduced graphene oxide nanosheet to the solution.

14. The method according to claim 13 , wherein the weight ratio of poly(methyl methacrylate) to reduced graphene oxide is 99:1.

15. The method according to claim 1 , further comprising forming a second coating layer between the coating layer and the assembly, wherein the coating layer and the second coating layer have different levels of hydrophobicity.

16. The method according to claim 15 , wherein the second coating layer comprises a second polymer material without nanoparticles embedded therein.

17. The method according to claim 15 , wherein the wherein the polymer material and the second material both comprise poly(methyl methacrylate).

18. The method according to claim 17 , wherein the polymer material and the second polymer material both comprise a mixture of poly(methyl methacrylate) and polyurethane.

19. The method according to claim 15 , wherein the second coating layer is a composite coating layer comprising a polymer material having nanoparticles embedded therein, wherein a first concentration of nanoparticles in the coating layer is greater than a second concentration of nanoparticles in the second coating layer.

20. The method according to claim 1 , wherein the electronic device is a light emitting diode, and wherein the forming comprises forming a light emitting diode including a light emitting diode die, the at least one electronic portion or component comprising the light emitting diode die.

21. The method according to claim 13 , wherein the solvent is chlorobenzine.

Assignees

• Univ Pittsburgh Commonwealth Sys Higher Education
• Global Frontier Ct Multiscale Energy Systems
• Global Frontier Center for Multiscale Enery Systems

Inventors

• Lee Jung-Kun
• Han Gillsang

Classifications

• Y02E10/549

  Organic PV cells · CPC title

• Y02E10/542

  Dye sensitized solar cells · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01G9/2009 Primary

  Solid electrolytes · CPC title

• H01L51/56

  Electricity · mapped topic