Ceramic electronic component and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-11469045-B2
Application number	US-202117167965-A
Country	US
Kind code	B2
Filing date	Feb 4, 2021
Priority date	Feb 28, 2020
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

A ceramic electronic component includes a multilayer structure including dielectric layers and internal electrode layers, the internal electrode layers being alternately exposed to two edge faces of the multilayer chip opposite to each other. A rare earth element of a side margin has an ionic radius smaller than that of a rare earth element of a capacity section. The rare earth element of the side margin is a rare earth element when only the rare earth element is added to the side margin, or a rare earth element with a largest amount when rare earth elements are added to the side margin. The rare earth element of the capacity section is a rare earth element when only the rare earth element is added to the capacity section, or a rare earth element with a largest amount when rare earth elements are added to the capacity section.

First claim

What is claimed is:

1. A ceramic electronic component comprising:
a multilayer structure having a substantially rectangular parallelepiped shape and including dielectric layers and internal electrode layers that are alternately stacked, the dielectric layers being mainly composed of ceramic, the internal electrode layers being alternately exposed to two edge faces of the multilayer chip opposite to each other,
wherein a rare earth element of a side margin has an ionic radius smaller than an ionic radius of a rare earth element of a capacity section,
wherein the rare earth element of the side margin is one of a rare earth element when only one rare earth element is added to the side margin, or a rare earth element with a largest amount when a plurality of rare earth elements are added to the side margin,
wherein the rare earth element of the capacity section is one of a rare earth element when only one rare earth element is added to the capacity section, or a rare earth element with a largest amount when a plurality of rare earth elements are added to the capacity section,
wherein the side margin is a section covering edge portions to which the internal electrode layers extend toward two side faces other than the two edge faces, and
wherein the capacity section is a section in which the internal electrode layers next to each other are exposed to different edge faces of the multilayer structure,
wherein a ratio (the ionic radius of the rare earth element of the capacity section):(the ionic radius of the rare earth element of the side margin) is 1:0.987 or less.

2. The ceramic electronic component as claimed in claim 1 , wherein, in the side margin, a ratio of an amount of the rare earth element of the side margin with respect to an amount of a B site element of the side margin is 0.001 or more and 0.05 or less.

3. The ceramic electronic component as claimed in claim 1 , wherein the rare earth element of the side margin is Yb or Lu,
wherein the rare earth element of the capacity section is Dy or Ho.

4. The ceramic electronic component as claimed in claim 1 , wherein the rare earth element of the side margin is Tb, Dy, Ho, Y, Er, Yb, or Lu,
wherein the rare earth element of the capacity section is Eu.

5. The ceramic electronic component as claimed in claim 1 , wherein a main component ceramic of the dielectric layers is barium titanate.

6. The ceramic electronic component as claimed in claim 1 , further comprising;
a cover layer provided on at least one of a top face or a bottom face of the multilayer structure in a stacking direction,
wherein a rare earth element of the cover layer has an ionic radius smaller than the ionic radius of the rare earth element of the capacity section, and
wherein the rare earth element of the cover layer is a rare earth element when only the rare earth element is added to the cover layer, or a rare earth element with a largest amount when a plurality of rare earth elements are added to the cover layer.

7. The ceramic electronic component as claimed in claim 1 , wherein the rare earth element of the side margin is Y,
wherein the rare earth element of the capacity section is Dy.

8. The ceramic electronic component as claimed in claim 1 , wherein the ratio (the ionic radius of the rare earth element of the capacity section):(the ionic radius of the rare earth element of the side margin) is 1:0.96 or less.

9. The ceramic electronic component as claimed in claim 1 ,
wherein, in a vicinity of an interface between the capacity section and the side margin, a concentration of the rare earth element of the capacity section gradually decreases from the capacity section toward the side margin, and further decreases toward outside of the side margin, and
wherein, in vicinity of the interface, a concentration of the rare earth element of the side margin gradually decreases from the side margin toward the capacity section, and further decreases toward inside of the capacity section.

10. A method of manufacturing a ceramic electronic component, the method comprising:
preparing a ceramic multilayer structure including a multilayer portion and a side margin section, the multilayer portion having a structure in which sheets including particles of which a main component is ceramic and patterns of metal conductive paste are alternately stacked so that the metal conductive paste is alternately exposed to two edge faces of the multilayer portion, the side margin section being arranged on two side faces of the multilayer portion; and
firing the ceramic multilayer structure,
wherein a rare earth element of the side margin section has an ionic radius smaller than an ionic radius of a rare earth element of the multilayer portion,
wherein the rare earth element of the side margin section is a rare earth element when only the rare earth element is added to the side margin section, or a rare earth element with a largest amount when a plurality of rare earth elements are added to the side margin section, and
wherein the rare earth element of the multilayer portion is a rare earth element when only the rare earth element is added to the multilayer portion, or a rare earth element with a largest amount when a plurality of rare earth elements are added to the multilayer portion,
wherein a ratio (the ionic radius of the rare earth element of the capacity section):(the ionic radius of the rare earth element of the side margin) is 1:0.987 or less.

Assignees

• Taiyo Yuden Kk

Inventors

• Kato Yoichi

Classifications

• H01G4/1209 Primary

  characterised by the ceramic dielectric material (H01G4/1272, H01G4/1281 take precedence) · CPC title

• H01G4/1227 Primary

  based on alkaline earth titanates · CPC title

• C04B2237/346

  Titania or titanates · CPC title

• C04B2237/704

  of one or more of the ceramic layers or articles · CPC title

• H01G4/30

  Stacked capacitors (H01G4/33 takes precedence) · CPC title