Integrated magnetic device

Patent metadata

Field	Value
Publication number	US-11469019-B2
Application number	US-202016826773-A
Country	US
Kind code	B2
Filing date	Mar 23, 2020
Priority date	Mar 28, 2019
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

An IM device includes a magnetic core including a base plate, a cover plate, and first, second and third magnetic columns. A straight line defined by positions of the first and second magnetic columns is parallel to a length direction, and the third magnetic column is between the first and second magnetic columns, and extends in a width direction. A first coil is wound around the first magnetic column to generate a closed magnetic flux loop, a second coil wound around the second magnetic column to generate a closed magnetic flux loop. The magnetic core includes a fourth magnetic column between the base plate and the cover plate, and close to a first terminal of the third magnetic column in the width direction. In the length direction, the fourth magnetic column overlaps with at least a portion of the first magnetic column and at least a portion of the second magnetic column.

First claim

What is claimed is:

1. An integrated magnetic (IM) device, comprising:
a magnetic core including a base plate, a cover plate, and a first magnetic column, a second magnetic column, and a third magnetic column disposed between the base plate and the cover plate, the magnetic core having a length direction, a width direction and a height direction which are perpendicular or substantially perpendicular to each other, a straight line defined by positions of the first magnetic column and the second magnetic column being parallel or substantially parallel to the length direction, and the third magnetic column being disposed between the first magnetic column and the second magnetic column, and extending in the width direction;
a first coil wound around the first magnetic column to generate a closed magnetic flux loop;
a second coil wound around the second magnetic column to generate a closed magnetic flux loop; wherein
the magnetic core further includes a fourth magnetic column;
the fourth magnetic column is disposed between the base plate and the cover plate, and proximate to a first terminal of the third magnetic column in the width direction; and
in the length direction, the fourth magnetic column overlaps with at least a portion of the first magnetic column and at least a portion of the second magnetic column.

2. The IM device according to claim 1 , wherein the fourth magnetic column includes a plurality of column segments, and a gap exists between adjacent column segments of the plurality of column segments in the length direction.

3. The IM device according to claim 2 , wherein an extension direction of the fourth magnetic column is parallel or substantially parallel to the length direction.

4. The IM device according to claim 2 , wherein an extension direction of the fourth magnetic column is oriented at a non-zero angle with respect to the length direction.

5. The IM device according to claim 1 , wherein the fourth magnetic column is a single-segment column.

6. The IM device according to claim 5 , wherein an extension direction of the fourth magnetic column is parallel or substantially parallel to the length direction.

7. The IM device according to claim 5 , wherein an extension direction of the fourth magnetic column is oriented at a non-zero angle with respect to the length direction.

8. The IM device according to claim 1 , wherein in the width direction, a gap exists between the fourth magnetic column and the first magnetic column, and a gap exists between the fourth magnetic column and the second magnetic column.

9. The IM device according to claim 8 , wherein an extension direction of the fourth magnetic column is parallel or substantially parallel to the length direction.

10. The IM device according to claim 8 , wherein an extension direction of the fourth magnetic column is oriented at a non-zero angle with respect to the length direction.

11. The IM device according to claim 1 , wherein
the magnetic core further includes a fifth magnetic column;
the fifth magnetic column is disposed between the base plate and the cover plate, and proximate to a second terminal of the third magnetic column in the width direction;
in the length direction, the fifth magnetic column overlaps with at least a portion of the first magnetic column and at least a portion of the second magnetic column; and
the second terminal of the third magnetic column is opposite to the first terminal of the third magnetic column.

12. The IM device according to claim 11 , wherein the fifth magnetic column includes a plurality of column segments, and a gap exists between adjacent column segments of the plurality of column segments in the length direction.

13. The IM device according to claim 11 , wherein the fifth magnetic column is a single-segment column.

14. The IM device according to claim 11 , wherein an extension direction of the fourth magnetic column is parallel or substantially parallel to the length direction.

15. The IM device according to claim 11 , wherein an extension direction of the fourth magnetic column is oriented at a non-zero angle with respect to the length direction.

16. The IM device according to claim 1 , wherein the magnetic core includes:
a fifth magnetic column located between the base plate and the cover plate and proximate to a second terminal of the third magnetic column in the width direction, and in the length direction, the fifth magnetic column overlaps with at least a portion of the first magnetic column and at least a portion of the second magnetic column, the second terminal of the third magnetic column being opposite to the first terminal of the third magnetic column;
a sixth magnetic column located between the base plate and the cover plate and on a plane defined by the length direction and the width direction, the sixth magnetic column is disposed at one side of the first magnetic column away from the third magnetic column, and in the width direction, a length of the sixth magnetic column is not less than a length of the first magnetic column; and
a seventh magnetic column located between the base plate and the cover plate and on the plane defined by the length direction and the width direction, the seventh magnetic column is disposed at one side of the second magnetic column away from the third magnetic column, and in the width direction, a length of the seventh magnetic column is not less than a length of the second magnetic column.

17. The IM device according to claim 16 , wherein the fifth magnetic column includes a plurality of column segments, and a gap exists between adjacent segments in the length direction.

18. The IM device according to claim 16 , wherein the fifth magnetic column is a single-segment column.

19. The IM device according to claim 1 , wherein an extension direction of the fourth magnetic column is parallel or substantially parallel to the length direction.

20. The IM device according to claim 1 , wherein an extension direction of the fourth magnetic column is oriented at a non-zero angle with respect to the length direction.

Assignees

• Murata Manufacturing Co

Inventors

• Li Gang
• Ning Long

Classifications

• H02M3/155

  using semiconductor devices only · CPC title

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F27/38

  Auxiliary core members; Auxiliary coils or windings · CPC title

• H01F27/40

  Structural association with built-in electric component, e.g. fuse · CPC title

• H02M3/07

  using capacitors charged and discharged alternately by semiconductor devices with control electrode {, e.g. charge pumps} · CPC title