Heat exchanger

Patent metadata

Field	Value
Publication number	US-11466936-B2
Application number	US-202117140889-A
Country	US
Kind code	B2
Filing date	Jan 4, 2021
Priority date	Jul 25, 2018
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

A heat exchanger includes multiple tubes and multiple fins. Each of the tubes has a tubular shape extending in a horizontal direction. Each of the fins is disposed between adjacent ones of the tubes in a vertical direction vertical to the horizontal direction. Each of the fins is corrugated and includes bent portions located near the adjacent ones of the tubes and flat plate portions each of which extends in the vertical direction to connect between two of the bent portions. Each of the fins includes a pair of slits and an offset portion. At least a portion of the pair of slits extends to one of the bent portions. The offset portion is formed by having a portion of each of the fins between the pair of slits recessed inward of the one of the bent portions.

First claim

What is claimed is:

1. A heat exchanger configured to exchange heat between a heat medium and an air, the heat exchanger comprising:
a plurality of tubes each having a tubular shape extending in a horizontal direction, the heat medium flowing through the plurality of tubes; and
a plurality of fins each disposed between adjacent ones of the plurality of tubes in a vertical direction, wherein
each of the plurality of fins is corrugated and includes:
a plurality of bent portions that are located near the adjacent ones of the plurality of tubes; and
a plurality of flat plate portions each of which substantially extends in the vertical direction to connect between two of the plurality of bent portions,

adjacent bent portions define a space therebetween in the horizontal direction,
each of the plurality of fins includes a pair of slits, at least a portion of the pair of slits extends along one of the plurality of bent portions and has one end in the space between the adjacent bent portions,
each of the plurality of fins includes an offset portion formed into a dented shape by having a portion of each of the plurality of fins between the pair of slits recessed into the space between the adjacent bent portions in the horizontal direction,
the pair of slits are parallel to each other and extend in the vertical direction, and
the offset portion is recessed in the horizontal direction beyond the one end of the pair of slits, and
the offset portion is formed such that the adjacent bent portions and the offset portion have an asymmetric structure with respect to a center line between the adjacent bent portions in the horizontal direction.

2. The heat exchanger according to claim 1 , wherein
a direction in which the air flows along the plurality of fins is defined as a width direction,
each of the plurality of tubes has an end in the width direction, and
at least one of the pair of slits defining the offset portion is located inward of the end of each of the plurality of tubes in the width direction.

3. The heat exchanger according to claim 2 , wherein
each of the plurality of fins has a contact area in contact with the adjacent ones of the plurality of tubes, and
the offset portion is overlapped with the contact area in the width direction.

4. The heat exchanger according to claim 1 , wherein
the plurality of bent portions are:
a plurality of upper bent portions near an upper one of the adjacent ones of the plurality of tubes; and
a plurality of lower bent portions near a lower one of the adjacent ones of the plurality of tubes,
the pair of slits is one of a plurality of pairs of slits,
the offset portion is one of a plurality of offset portions,
the plurality of pairs of slits and the plurality of offset portions are formed near both at least one of the plurality of upper bent portions and at least one of the plurality of lower bent portions.

5. The heat exchanger according to claim 4 , wherein the plurality of offset portions are:
a first offset portion located near the at least one of the plurality of lower bent portions;
a second offset portion located near the at least one of the plurality of upper bent portions,
a direction in which the air flows along the plurality of fins is defined as a width direction,
each of the plurality of fins is divided into two sections in the width direction by a vertically extending center line,
the first offset portion is located in one of the two sections,
the second offset portion is located in the other of the two sections.

6. The heat exchanger according to claim 5 , wherein
a distance between the vertically extending center line and the first offset portion in the width direction is equal to a distance between the vertically extending center line and the second offset portion in the width direction.

7. The heat exchanger according to claim 1 , wherein
the plurality of bent portions are:
a plurality of upper bent portions located near an upper one of the adjacent ones of the plurality of tubes; and
a plurality of lower bent portions located near a lower one of the adjacent ones of the plurality of tubes, and

the pair of slits and the offset portion are formed near one of the plurality of lower bent portions.

8. The heat exchanger according to claim 1 , wherein
a louver for the air to pass therethrough is formed in each of the plurality of flat plate portions having the offset portion, the louver being located at a position downstream of the offset portion in an airflow direction,
the louver is open in an opening direction,
the offset portion is formed by having the portion of each of the plurality of fins between the pair of slits recessed in the opening direction.

9. The heat exchanger according to claim 8 , wherein
the air flows through the louver from a first side of each of the plurality of flat plate portions in the horizontal direction to a second side of each of the plurality of flat plate portions in the horizontal direction, and
the offset portion is formed by having the portion of each of the plurality of fins between the pair of slits recessed to the second side of each of the plurality of flat plate portions.

10. The heat exchanger according to claim 8 , wherein
only a first flat plate portion includes the offset portion that is recessed toward the downstream end of the louver in the airflow direction.

11. A heat exchanger configured to exchange heat between a heat medium and an air, the heat exchanger comprising:
a plurality of tubes each having a tubular shape extending in a horizontal direction, the heat medium flowing through the plurality of tubes; and
a plurality of fins each disposed between adjacent ones of the plurality of tubes in a vertical direction, wherein
each of the plurality of fins is corrugated and includes:
a plurality of bent portions that are located near the adjacent ones of the plurality of tubes; and
a plurality of flat plate portions each of which substantially extends in the vertical direction to connect between two of the plurality of bent portions,

adjacent bent portions define a space therebetween in the horizontal direction,
each of the plurality of fins includes a pair of slits, at least a portion of the pair of slits extends along one of the plurality of bent portions and has one end in the space between the adjacent bent portions,
each of the plurality of fins includes an offset portion formed into a dented shape by having a portion of each of the plurality of fins between the pair of slits recessed into the space between the adjacent bent portions in the horizontal direction,
the pair of slits are parallel to each other and extend in the vertical direction,
a direction in which the air flows along the plurality of fins is defined as a width direction,
the pair of slits define an opening therebetween,
the offset portion is tilted relative to the width direction such that water flowing along the plurality of bent portions in the width direction is guided to the opening, and
the offset portion is tilted relative to the width direction such that a downstream end in the width direction of the offset portion is located closer to one of the plurality of flat plate portions that defines the pair of slits than an upstream end in the width direction of the offset portion to the one of the plurality of flat plate portions.

12. The heat exchanger according to claim 11 , wherein
only a first flat plate portion includes the offset portion.

Assignees

• Denso Corp

Inventors

• Kitagawa Shinya
• Uno Takahiro
• Kachi Kenichi

Classifications

• F28F1/128

  Fins with openings, e.g. louvered fins · CPC title

• F28F1/30

  the means being attachable to the element (F28F1/32 takes precedence) · CPC title

• F28D1/0391

  a single plate being bent to form one or more conduits · CPC title

• F28D1/05391 Primary

  with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators · CPC title

• F28F17/005

  Means for draining condensates from heat exchangers, e.g. from evaporators (F28B9/08 takes precedence) · CPC title