Hyper-compact electric all-terrain vehicle drivetrain and conversion kit

Patent metadata

Field	Value
Publication number	US-11465484-B2
Application number	US-202117402945-A
Country	US
Kind code	B2
Filing date	Aug 16, 2021
Priority date	Feb 20, 2018
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

The present invention relates to electric drivetrain kits for converting all-terrain vehicles into hybrid or electric vehicles. In exemplary embodiments, a conversion kit replaces an existing standard single motor and transmission drive system with a dual set-up including a motor for each rear wheel and a split transmission that houses two sets of gear reduction components in a single housing or an all-wheel configuration with two transmission sets (front and rear). Dual output shafts in each transmission set drive the wheels independently to provide the torque needed as required and demanded by each wheel. System electronics send signals to the motors and other components to manage the system and independently control each wheel.

First claim

The invention claimed is:

1. A vehicle drivetrain comprising:
a first transmission comprising a first input shaft, a second input shaft, a first output shaft, and a second output shaft, wherein the first transmission is configured to replace an original transmission such that the first output shaft is connected to a first wheel assembly and the second output shaft is connected to a second wheel assembly;
an electronic control unit (ECU) configured to execute a plurality of machine instructions comprising:
a first plurality of machine instructions comprising an initialization module that initializes a real time interrupt (RTI) module; and
a second plurality of machine instructions comprising the RTI module, wherein the RTI module is configured to ascertain if the vehicle is in an on or an off position and transmits direction and throttle messages to at least motor controller if the vehicle is in the on position; wherein the RTI module is configured to ascertain if the vehicle is in a run state and transmit close contactor messages to a power source if the vehicle is in the run state and transmit open contactor messages to the power source if the vehicle is not in the run state.

2. The vehicle drivetrain of claim 1 , the plurality of machine instructions further comprising:
a third plurality of machine instructions comprising a heartbeat module configured to ascertain if a Powertrain Control Module (PCM) and a Battery Management Unit (BMU) are electrically coupled to the vehicle drivetrain and are operating.

3. The vehicle drivetrain of claim 1 , further comprising at least one motor coupled to the first transmission, wherein each motor of the at least one motors comprises at least one motor controller.

4. An electronic control system comprising:
an electronic control unit (ECU) configured to execute a plurality of machine instructions comprising:
a first plurality of machine instructions comprising an initialization module that initializes a real time interrupt (RTI) module; and
a second plurality of machine instructions comprising the RTI module, wherein the RTI module is configured to ascertain if a vehicle is in an on or an off position and transmits direction and throttle messages to at least motor controller if the vehicle is in the on position; wherein the RTI module is configured to ascertain if the vehicle is in a run state and transmit close contactor messages to a power source if the vehicle is in the run state and transmit open contactor messages to the power source if the vehicle is not in the run state.

5. The electronic control system of claim 4 , the plurality of machine instructions further comprising:
a third plurality of machine instructions comprising a heartbeat module configured to ascertain if a Powertrain Control Module (PCM) and a Battery Management Unit (BMU) are electrically coupled to the vehicle drivetrain and are operating.

6. An electronic control system comprising:
a Powertrain Control Module (PCM) and a Battery Management Unit (BMU) configured to execute a plurality of machine instructions comprising:
a first plurality of machine instructions comprising an initialization module that initializes a real time interrupt (RTI) module; and
a second plurality of machine instructions comprising the RTI module, wherein the RTI module is configured to ascertain if a vehicle is in an on or an off position and transmits direction and throttle messages through the PCM to at least motor controller if the vehicle is in the on position; wherein the RTI module is configured to ascertain if the vehicle is in a run state and transmit close contactor messages through the BMU to a power source if the vehicle is in the run state and transmit open contactor messages to the power source if the vehicle is not in the run state.

7. The electronic control system of claim 6 , the plurality of machine instructions further comprising:
a third plurality of machine instructions comprising a heartbeat module configured to ascertain if the Powertrain Control Module (PCM) and the Battery Management Unit (BMU) are electrically coupled to the electronic control system and are operating.

Assignees

• Us Navy

Inventors

• Avenatti Peter Matthew
• Mullis Tyler Allen
• Yake Braden Matthew
• Miller Jason Everett
• Wynne Ryan
• Allison Lucas
• Bailey Joseph Patrick
• Bodey Al

Classifications

• B60K6/52

  Driving a plurality of drive axles, e.g. four-wheel drive · CPC title

• B60L2200/46

  Vehicles with auxiliary ad-on propulsions, e.g. add-on electric motor kits for bicycles · CPC title

• B60K7/0007

  the motor being electric · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title

• B60K1/04

  of the electric storage means for propulsion · CPC title