Filament cutter

Patent metadata

Field	Value
Publication number	US-11465335-B2
Application number	US-201816023197-A
Country	US
Kind code	B2
Filing date	Jun 29, 2018
Priority date	Jun 29, 2018
Publication date	Oct 11, 2022
Grant date	Oct 11, 2022

Abstract

A cutting assembly and a cutter are provided, wherein, in an apparatus for additive manufacturing with a filament, a deposition head has a body and an applicator for fixing a run of filament to a surface at a deposition location ending at a deposition termination point. The cutter assembly has a fixation element for fixing the cutter assembly relative to the deposition head, and a cutter movable relative to the fixation element. The deposition head has a deposition termination configuration and a cutting configuration, and after fixing the run of filament, the deposition head transitions from the deposition termination configuration to the cutting configuration. The cutter cuts the filament only when the deposition head is in the cutting configuration.

First claim

What is claimed is:

1. An apparatus for additive manufacturing with a filament, the apparatus comprising:
a deposition head having i) a body and ii) a roller rotatably coupled to the body and for compressing a run of filament against a surface at a deposition location ending at a deposition termination point, the deposition termination point being adjacent the roller upon conclusion of compressing the run of filament; and
a cutter assembly for cutting the filament after the run of filament is compressed against the surface by the roller, the cutter assembly comprising:
a track for fixing the cutter assembly relative to the deposition head, and
a cutter movable (i) along the track and (ii) relative to the roller;
wherein the deposition head has (i) a deposition termination configuration in which the roller is directly above and adjacent the deposition termination point and (ii) a cutting configuration in which the cutter is (a) directly above and adjacent the deposition termination point and (b) closer than the roller to the deposition termination point,
wherein, after conclusion of compressing the run of filament, the deposition head transitions from the deposition termination configuration to the cutting configuration,
wherein when the deposition head transitions to the cutting configuration, both the cutter and the roller are translated relative to the deposition termination point, and
wherein the cutter is configured to cut the filament only when the deposition head is in the cutting configuration.

2. The apparatus of claim 1 , wherein the roller is configured to flatten the filament along a first segment of the filament comprising the run of filament, and wherein a second segment of the filament not flattened as part of the run of filament has a substantially circular cross section upon conclusion of compressing the run of filament.

3. The apparatus of claim 2 , wherein the filament has a transitional segment between the first segment of the filament and the second segment of the filament, and wherein the cutter is configured to apply a first cut between the first segment of the filament and the transitional segment, and a second cut between the transitional segment and the second segment, removing the transitional segment from the first segment and the second segment.

4. The apparatus of claim 3 , wherein the cutter assembly contains two cutting mechanisms, such that the first and second cuts are made simultaneously.

5. The apparatus of claim 1 , the cutter assembly further comprising an actuator, the actuator and the cutter both fixed to a sled movable relative to the track.

6. The apparatus of claim 1 , the cutter assembly further comprising an actuator, the actuator connected to the cutter assembly by a Bowden cable.

7. The apparatus of claim 1 , the deposition head further comprising a retractor for retracting a portion of the filament not fixed to the surface after the filament is cut.

8. The apparatus of claim 1 , wherein the surface is a curved surface, and wherein the deposition location is a line along the curved surface.

9. The apparatus of claim 1 , wherein the cutter is a hinged clipper.

10. The apparatus of claim 9 , wherein the cutter has at least one blade retained parallel to the surface, wherein a first segment of the filament comprising the run of filament is compressed against the surface,
wherein a second segment of the filament extends away from the surface from the deposition termination point to the roller, and
wherein the cutter is further configured to cut the filament where the filament is pulled away from the surface between the first segment and the second segment.

11. The apparatus of claim 10 , wherein the at least one blade is the only blade of the cutter, and wherein the filament is cut between the one blade and an anvil opposite the blade.

12. The apparatus of claim 1 , wherein the track is fixed to the body or a mount for the body.

13. A method for additive manufacturing with a filament, the method comprising:
heating a run of filament at a deposition head, resulting in a run of heated filament, the deposition head having i) a body and ii) a roller rotatably coupled to the body;
compressing, with the roller, the run of heated filament against a surface at a deposition location ending at a deposition termination point, the deposition termination point being adjacent the roller upon conclusion of the compressing of the run of heated filament;
removing the roller from the deposition termination point upon reaching the deposition termination point;
providing a cutter adjacent the deposition head, the cutter being movable relative to the roller;
moving the cutter relative to the roller and locating the cutter directly above and adjacent the deposition termination point, thereby making the cutter closer than the roller to the deposition termination point;
cutting the run of heated filament at the deposition termination point after the run of heated filament is compressed against the surface by the roller, thereby separating a heated filament segment that corresponds to the run of heated filament from a second filament segment; and
retracting the second filament segment at the deposition head.

14. The method of claim 13 , further comprising cooling the filament after the roller compresses the filament at the deposition termination point and prior to locating the cutter at the deposition termination point.

Assignees

• Arevo Inc

Inventors

• Manuel Steven George

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/218

  Rollers · CPC title

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/118 Primary

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title