Ground-engaging structures for articles of footwear

Patent metadata

Field	Value
Publication number	US-11457692-B2
Application number	US-202016985519-A
Country	US
Kind code	B2
Filing date	Aug 5, 2020
Priority date	May 22, 2015
Publication date	Oct 4, 2022
Grant date	Oct 4, 2022

Abstract

Ground-engaging components for articles of footwear include: (a) an outer perimeter boundary rim that at least partially defines an outer perimeter of the ground-engaging component, wherein the outer perimeter boundary rim defines an open space at least at a forefoot support area of the ground-engaging component; and (b) a matrix structure extending at least partially across the open space at least at the forefoot support area to define an open cellular construction with plural open cells in the open space at least at the forefoot support area. A plurality of these open cells of the open cellular construction have openings with curved perimeters and no distinct corners. Additional aspects of this invention relate to ground-engaging components that are very lightweight yet very stiff, particularly in the forefoot support area. Two or more sizes of the ground-engaging components may be provided with substantially constant forefoot stiffness (optionally substantially constant over a size run).

First claim

What is claimed is:

1. A ground-engaging component for an article of footwear, comprising:
an upper-facing surface; and
a ground-facing surface opposite the upper-facing surface and defining a matrix structure, the matrix structure defining a plurality of cells, wherein the plurality of cells includes a first adjacent cell pair including a first cell and a second cell, and a second adjacent cell pair including the first cell and a third cell, wherein the matrix structure further includes:
(a) a first common side wall that extends between and separates the first cell and the second cell, wherein an exposed bottommost surface of the first common side wall forms a first ridge,
(b) a second common side wall that extends between and separates the first cell and the third cell, wherein an exposed bottommost surface of the second common side wall forms a second ridge, and
(c) a third common side wall that extends between and separates the second cell and the third cell, wherein an exposed bottommost surface of the third common side wall forms a third ridge, and
wherein the first ridge, the second ridge, and the third ridge meet at a first junction that forms a first raised peak.

2. The ground-engaging component according to claim 1 , wherein the first common side wall includes: (a) a first surface facing the first cell and (b) a second surface facing the second cell, and wherein the first surface and the second surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the first ridge.

3. The ground-engaging component according to claim 2 , wherein the second common side wall includes: (a) a third surface facing the first cell and (b) a fourth surface facing the third cell, and wherein the third surface and the fourth surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the second ridge.

4. The ground-engaging component according to claim 3 , wherein the third common side wall includes: (a) a fifth surface facing the second cell and (b) a sixth surface facing the third cell, and wherein the fifth surface and the sixth surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the third ridge.

5. The ground-engaging component according to claim 4 , wherein the first raised peak forms a pyramid structure.

6. The ground-engaging component according to claim 1 , wherein at least one of the first cell, the second cell, or the third cell is a closed cell.

7. The ground-engaging component according to claim 1 , wherein at least one of the first cell, the second cell, or the third cell is an open cell.

8. The ground-engaging component according to claim 1 , wherein at least one of the first cell, the second cell, or the third cell is a partially open cell.

9. The ground-engaging component according to claim 1 , wherein the first ridge constitutes a portion of a first hexagonal ridge that extends around only the first cell of the plurality of cells.

10. The ground-engaging component according to claim 9 , wherein the second ridge constitutes a portion of a second hexagonal ridge that extends around only the second cell of the plurality of cells.

11. The ground-engaging component according to claim 10 , wherein the third ridge constitutes a portion of a third hexagonal ridge that extends around only the third cell of the plurality of cells.

12. A ground-engaging component for an article of footwear, comprising:
an upper-facing surface; and
a ground-facing surface opposite the upper-facing surface and defining a matrix structure, the matrix structure defining a plurality of cells, wherein the plurality of cells includes a first adjacent cell pair including a first cell and a second cell, and a second adjacent cell pair including the first cell and a third cell, wherein the matrix structure further includes:
(a) a first hexagonal ridge that extends around only the first cell of the plurality of cells,
(b) a second hexagonal ridge that extends around only the second cell of the plurality of cells, wherein the first hexagonal ridge and the second hexagonal ridge share a first common side wall that extends between and separates the first cell and the second cell, and
(c) a third hexagonal ridge that extends around only the third cell of the plurality of cells, wherein the first hexagonal ridge and the third hexagonal ridge share a second common side wall that extends between and separates the first cell and the third cell, and wherein the second hexagonal ridge and the third hexagonal ridge share a third common side wall that extends between and separates the second cell and the third cell, and wherein the first hexagonal ridge, the second hexagonal ridge, and the third hexagonal ridge meet at a first junction between the first cell, the second cell, and the third cell.

13. The ground-engaging component according to claim 12 , wherein the first junction forms a pyramid structure.

14. The ground-engaging component according to claim 12 , wherein the first common side wall includes: (a) a first surface facing the first cell and (b) a second surface facing the second cell, and wherein the first surface and the second surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the first ridge.

15. The ground-engaging component according to claim 14 , wherein the second common side wall includes: (a) a third surface facing the first cell and (b) a fourth surface facing the third cell, and wherein the third surface and the fourth surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the second ridge.

16. The ground-engaging component according to claim 15 , wherein the third common side wall includes: (a) a fifth surface facing the second cell and (b) a sixth surface facing the third cell, and wherein the fifth surface and the sixth surface slope or curve toward one another in a direction from the upper-facing surface toward the ground-facing surface and meet at the third ridge.

17. The ground-engaging component according to claim 12 , wherein at least one of the first cell, the second cell, or the third cell is a closed cell.

18. The ground-engaging component according to claim 12 , wherein at least one of the first cell, the second cell, or the third cell is an open cell.

19. The ground-engaging component according to claim 12 , wherein at least one of the first cell, the second cell, or the third cell is a partially open cell.

20. The ground-engaging component according to claim 12 , wherein the first junction forms a first corner of the first hexagonal ridge, wherein the first hexagonal ridge extends from the first corner to a second corner of the first hexagonal ridge, and wherein the first hexagonal ridge curves toward the upper-facing surface to define a local maxima between the first corner and the second corner.

Assignees

• Nike Inc

Inventors

• Amos Michael S
• Follet Lysandre
• Foxen Thomas
• Hurd John
• Kohatsu Shane S
• Lindner Troy C
• Rasca Jonathan
• Vinet Andrea

Classifications

• A43C15/02

  attached to the sole · CPC title

• A43C15/005

  Nails, pins · CPC title

• A43B13/122 Primary

  characterised by the outsole or external layer · CPC title

• A43B5/02

  Football boots {or shoes, i.e. for soccer, football or rugby} · CPC title

• A43B1/0009 Primary

  made at least partially of alveolar or honeycomb material · CPC title