Electric media gap machine for a compressor and/or a turbine, turbocharger and/or turbine

Patent metadata

Field	Value
Publication number	US-11451114-B2
Application number	US-201816610560-A
Country	US
Kind code	B2
Filing date	May 2, 2018
Priority date	May 4, 2017
Publication date	Sep 20, 2022
Grant date	Sep 20, 2022

Abstract

The invention relates to an electric media gap machine (10) for a compressor and/or a turbine, in particular for a turbocharger of an internal combustion engine, including a shaft (5) which is rotatably mounted in a housing (6) and on which a rotor (11) is arranged in a rotationally fixed manner, a stator (12) which is fixed to the housing and which has at least one multi-phase drive coil (16) for generating a drive magnetic field and multiple stator teeth (15) that protrude radially inward, and a device (17) which is fixed to the stator for optimizing the flow of a medium flowing through the media gap machine. The device (17) has a cover cap (18) which covers at least the rotor (11) upstream thereof, wherein the cover cap (18) is adjoined by an inner sleeve (19) which surrounds the rotor (11) completely in the circumferential direction and at least partly in the axial direction. The device (17) has an outer sleeve (23) which is arranged coaxially to the inner sleeve (19) such that the only flow path for the medium between the inner sleeve (19) and the outer sleeve (23) is formed solely through the stator (12) of the media gap machine.

First claim

The invention claimed is:

1. An electric media gap machine ( 10 ) for a compressor and/or a turbine, having a shaft ( 5 ) which is rotatably mounted in a housing ( 6 ) and on which a rotor ( 11 ) is arranged in a rotationally fixed fashion, having a stator ( 12 ) which is fixed to the housing and which has at least one multi-phase drive winding ( 16 ) for generating a drive magnetic field and a plurality of stator teeth ( 15 ) which protrude radially inward, and having a device ( 17 ) which is fixed to the stator and has the purpose of optimizing the flow for a medium which flows through the media gap machine, wherein the device ( 17 ) has a cover cap ( 18 ) which covers at least the rotor ( 11 ) upstream, wherein an inner sleeve ( 19 ) adjoins the cover cap ( 18 ) and completely surrounds the rotor ( 11 ) circumferentially and axially, at least in certain sections, and wherein the device ( 17 ) has an outer sleeve ( 23 ) which is arranged coaxially with respect to the inner sleeve ( 19 ), so that the only flow path for the medium between the inner sleeve ( 19 ) and the outer sleeve ( 23 ) is formed only through the stator ( 12 ) of the media gap machine.

2. The media gap machine as claimed in claim 1 , characterized in that the cover cap ( 18 ) is embodied in a flow-optimized fashion, and is arranged centrically or eccentrically with respect to the rotational axis of the rotor ( 11 ).

3. The media gap machine as claimed in claim 1 , characterized in that a plurality of radially outwardly protruding securing struts ( 20 ) are arranged on the inner sleeve ( 19 ).

4. The media gap machine as claimed in claim 3 , characterized in that the securing struts ( 20 ) are embodied in a flow-optimized fashion and cover the respective stator tooth ( 15 ) upstream at least in certain areas.

5. The media gap machine as claimed in claim 3 , characterized in that the securing struts ( 20 ) are each connected to the outer sleeve ( 23 ), at an end facing away from the inner sleeve ( 19 ).

6. The media gap machine as claimed in claim 3 , characterized in that the cover cap ( 18 ), the inner sleeve ( 19 ), the securing struts ( 20 ) and the outer sleeve ( 23 ) are embodied in one piece with one another.

7. The media gap machine as claimed in claim 3 , characterized in that the securing struts ( 20 ) are each connected in one piece to the outer sleeve ( 23 ), at an end facing away from the inner sleeve ( 19 ).

8. The media gap machine as claimed in claim 1 , characterized in that the inner sleeve ( 19 ) and/or the outer sleeve ( 23 ) have axial receptacle depressions ( 25 ) for each receiving one stator tooth ( 15 ).

9. The media gap machine as claimed in claim 1 , characterized in that a plurality of radially outwardly protruding coil mounts ( 27 ) for coils ( 28 ) of the drive winding ( 16 ) are arranged on the outer sleeve ( 23 ).

10. The media gap machine as claimed in claim 9 , characterized in that the coil mounts ( 27 ) are embodied in one piece with the outer sleeve ( 23 ).

11. The media gap machine as claimed in claim 9 , characterized in that a coil mount ( 27 ) is respectively present for each stator tooth ( 15 ).

12. The media gap machine as claimed in claim 9 , characterized in that each coil mount ( 27 ) has a latching apparatus ( 29 ) for attaching a coil ( 28 ) or a coil part of the drive winding ( 16 ).

13. The media gap machine as claimed in claim 1 , characterized in that the shaft ( 5 ) or the rotor ( 11 ) has an annular projection ( 38 ) whose outer diameter is larger than the inner diameter of the inner sleeve ( 19 ) and up to which the inner sleeve ( 19 ) can be pushed axially onto the shaft ( 5 ) or the rotor ( 11 ).

14. The media gap machine as claimed in claim 1 , characterized in that at least one permanent magnet ( 33 ) of the rotor ( 11 ) protrudes axially downstream beyond the stator ( 12 ) or the stator teeth ( 15 ).

15. The media gap machine as claimed in claim 1 characterized in that the device ( 17 ) is embodied as a component of the stator ( 12 ) which cannot be separated from the stator ( 12 ).

16. A compressor and/or turbine having a housing ( 6 ) and having a shaft ( 5 ) which is rotatably mounted in the housing ( 6 ) and on which at least one compressor wheel ( 4 ) or turbine wheel is arranged in a rotationally fixed fashion, and having an electric media gap machine ( 10 ) which has a rotor ( 11 ) which is arranged in a rotationally fixed fashion on the shaft ( 5 ) and a stator ( 12 ) which is fixed to the housing, wherein the stator ( 12 ) has a drive winding ( 16 ) for generating a drive magnetic field, the compressor and/or turbine also having an media gap machine ( 10 ) as claimed in claim 1 .

17. An exhaust gas turbocharger having a housing ( 6 ) and having a shaft ( 5 ) which is rotatably mounted in the housing ( 6 ) and on which at least one compressor wheel ( 4 ) or turbine wheel is arranged in a rotationally fixed fashion, and having an electric media gap machine ( 10 ) which has a rotor ( 11 ) which is arranged in a rotationally fixed fashion on the shaft ( 5 ) and a stator ( 12 ) which is fixed to the housing, wherein the stator ( 12 ) has a drive winding ( 16 ) for generating a drive magnetic field, the exhaust gas turbocharger also having an media gap machine ( 10 ) as claimed in claim 1 .

18. The media gap machine as claimed in claim 1 , characterized in that the cover cap ( 18 ) is embodied in a flow-optimized fashion in the shape of a half ovoid, and is arranged centrically or eccentrically with respect to the rotational axis of the rotor ( 11 ).

19. The media gap machine as claimed in claim 1 , characterized in that a plurality of radially outwardly protruding securing struts ( 20 ), which are configured to bear against or be attached to one of the stator teeth ( 15 ) in each case, are arranged on the inner sleeve ( 19 ).

20. The media gap machine as claimed in claim 1 , characterized in that a plurality of radially outwardly protruding coil mounts ( 27 ) for coils ( 28 ) of the drive winding ( 16 ) are arranged on the outer sleeve ( 23 ) and distributed uniformly over the circumference.

Assignees

• Bosch Gmbh Robert
• Bmts Tech Gmbh & Co Kg

Inventors

• Nau Michael
• Weiss Hartmut
• Riedl Johannes
• Ertl Kilian
• BäUERLE MICHAEL
• Frühschütz Thomas

Classifications

• H02K5/128

  using air-gap sleeves or air-gap discs · CPC title

• H02K9/04 Primary

  having means for generating a flow of cooling medium · CPC title

• H02K9/06

  with fans or impellers driven by the machine shaft · CPC title

• H02K7/14 Primary

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K1/2733

  Annular magnets · CPC title