Automotive bus bar module and power supply device

Patent metadata

Field	Value
Publication number	US-11450929-B2
Application number	US-201916663676-A
Country	US
Kind code	B2
Filing date	Oct 25, 2019
Priority date	Jun 8, 2017
Publication date	Sep 20, 2022
Grant date	Sep 20, 2022

Abstract

An automotive bus bar module includes a flat plate-shaped bus bar arranged to extend over electrodes of two adjacent unit batteries of a plurality of linearly arranged unit batteries of a battery assembly to electrically connect the electrodes to each other, a plurality of electric wires arranged to extend along an arrangement direction of the unit batteries, one of the plurality of electric wires being connected to the bus bar and an electric wire holding plate made of resin and arranged to extend over an upper surface of the bus bar, the electric wire holding plate holding the plurality of electric wires in a state of being parallel to each other and arranged planarly such that the plurality of electric wires extend along the arrangement direction of the unit batteries.

First claim

What is claimed is:

1. An automotive bus bar module comprising:
a flat plate-shaped bus bar arranged to extend over electrodes of two adjacent unit batteries of a plurality of linearly arranged unit batteries of a battery assembly to electrically connect the electrodes to each other;
a plurality of electric wires arranged to extend along an arrangement direction of the unit batteries, one of the plurality of electric wires being connected to the bus bar; and
an electric wire holding plate made of resin and arranged to extend over an upper surface of the bus bar, the electric wire holding plate holding the plurality of electric wires in a state of being parallel to each other and arranged planarly such that the plurality of electric wires extend along the arrangement direction of the unit batteries.

2. The automotive bus bar module according to claim 1 ,
wherein the electric wire holding plate comprises:
a first plate;
a second plate;
a plurality of wiring grooves; and
an electric wire guiding portion,
wherein the first and second plates provide a double-plate structure configured to planarly arrange and hold the plurality of electric wires between the first and second plates,
wherein the plurality of wiring grooves are provided between mating surfaces of the first and second plates, the plurality of wiring grooves configured to guide the plurality of electric wires, and
wherein the electric wire guiding portion is configured to guide the one of the plurality of electric wires toward the bus bar to connect the one of the electric wires to the bus bar.

3. The automotive bus bar module according to claim 2 , further comprising:
a first hinge,
wherein the first and second plates are rotatably coupled to each other by the first hinge at side edges of the first and second plates along an alignment direction of the wiring grooves such that the mating surfaces of the first and second plates can be opened and closed.

4. The automotive bus bar module according to claim 3 , further comprising:
a second hinge provided on an side edge of the first plate on an opposite side of the first hinge, and
an auxiliary plate integrally connected to the side edge of the first plate on the opposite side of the first hinge via the second hinge,
wherein the wiring grooves are provided on the mating surface of the first plate facing the second plate, and
wherein the electric wire guiding portion is provided on the first plate and the auxiliary plate in a vicinity of the second hinge.

5. The automotive bus bar module according to claim 1 ,
wherein the electric wire holding plate further comprises an engaging portion to engage with the bus bar to fix the electric wire holding plate to the bus bar when the electric wire holding plate is placed over the upper surface of the bus bar.

6. The automotive bus bar module according to claim 1 ,
wherein the bus bar is configured to be welded to the electrodes from above the bus bar in a state of being overlapped on the electrodes of the unit batteries, having flat upper surfaces.

7. A power supply device comprising:
a battery assembly having a plurality of linearly arranged unit batteries; and
a plurality of automotive bus bar modules provided along an arrangement direction of the unit batteries, the automotive bus bar modules being attached to the battery assembly in an overlapping manner, and the automotive bus bar modules electrically connecting the unit batteries to each other such that the unit batteries are connected in series,
wherein the plurality of the automotive bus bar modules comprise:
a flat plate-shaped bus bar arranged to extend over electrodes of two adjacent unit batteries of the plurality of linearly arranged unit batteries of a battery assembly to electrically connect the electrodes to each other;
a plurality of electric wires arranged to extend along an arrangement direction of the unit batteries, one of the plurality of electric wires being connected to the bus bar; and
an electric wire holding plate made of resin and arranged to extend over an upper surface of the bus bar, the electric wire holding plate holding the plurality of electric wires in a state of being parallel to each other and arranged planarly such that the plurality of electric wires extend along the arrangement direction of the unit batteries,
wherein a plurality of voltage detection wires extending in the arrangement direction of the unit batteries are provided as the plurality of electric wires for each of the plurality of automotive bus bar modules provided in the arrangement direction of the unit batteries, the plurality of voltage detection wires being retained by an electric wire holding plate of each of the automotive bus bar modules, and
wherein each one of the voltage detection wires is connected, one by one in order, to the bus bar of a corresponding one of the automotive bus bar modules.

Assignees

• Yazaki Corp

Inventors

• Sato Katsunori
• Yanagihara Shinichi
• Goto Takuto

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M50/522

  Inorganic material · CPC title

• H01M50/516

  by welding, soldering or brazing · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title