Method of printing an object having a surface of varying height

Patent metadata

Field	Value
Publication number	US-11449723-B2
Application number	US-201916560405-A
Country	US
Kind code	B2
Filing date	Sep 4, 2019
Priority date	Sep 11, 2018
Publication date	Sep 20, 2022
Grant date	Sep 20, 2022

Abstract

A printing system and method of printing a digital image resulting in an elevated print on a support. The elevated print has a surface of varying height. The printing system is configured to print a number of pass images on top of each other in a number of passes. The definition of the digital image comprises color data for each pixel of the digital image and height data for indicating a height of each pixel of the digital image. A raster image processor is connected to the printing system and rasterizes the digital image into a raster image. A digital slicer is connected to the printing system and derives from the raster image a number of pass images to be printed on top of each other. The printing system is then printing the pass images on top of each other by applying a number of recording materials on the support. The printing system receives information related to the print order of the recording materials in the pass images for each pass pixel for establishing a special effect. From the received information the print order of the recording materials in the pass images for each pass pixel is derived and the recording materials are printed according to this print order for each pass pixel of each pass image.

First claim

The invention claimed is:

1. A method of printing a digital image resulting in an elevated print on a support, said elevated print having a surface of varying height, by a printing system configured to print a number of pass images on top of each other in a number of passes, the method comprising the steps of:
defining the digital image comprising color data for each pixel of the digital image and height data for indicating a height of each pixel of the digital image;
a raster image processor connected to the printing system rasterizing the digital image into a raster image;
a digital slicer connected to the printing system deriving from the raster image a number of pass images to be printed on top of each other;
printing the pass images on top of each other by applying a number of recording materials on the support;
receiving digital information related to the print order of the recording materials in the pass images for each pixel in order to achieve a visual effect;
transferring the digital information to the digital slicer;
deriving from the digital information the print order of the recording materials in the pass images for each pixel; and
applying the recording materials for each pixel for each pass image derived by the digital slicer,
wherein the step of transferring the digital information to the digital slicer comprises the sub-step of the raster image processor receiving the digital information and transferring the digital information unchanged to the digital slicer,
wherein the sub-step of the raster image processor transferring the digital information comprises the step of using a spot color image to transfer the digital information unchanged to the digital slicer,
wherein the visual effect is at least one out of a translucent elevation effect and a varnish elevation effect,
wherein the translucent elevation effect is established by first a white part layer, then a varnish elevation part layer, and then a color part layer, the white part layer, the varnish elevation part layer, and the color part layer being printed on top of each other,
wherein the varnish elevation effect is established by first the white part layer, then the color part layer, and then the varnish elevation part layer, the white part layer, the color part layer, and the varnish elevation part layer being printed on top of each other,
wherein the varying height of the elevated print is provided by a varying height of the varnish elevation part layer,
wherein the printing system comprises color channels for color inks (C, M, Y, W, K) and a varnish channel for varnish (V), and
wherein the varnish elevation part layer includes varnish and is formed via the varnish channel.

2. The method according to claim 1 , wherein the spot color image comprises a URL at which details of the digital information are stored.

3. The method according to claim 1 , wherein the step of receiving the digital information comprises the sub-step receiving multiple print orders for different sub-images of the digital image.

4. The method according to claim 3 , wherein the step of the digital slicer deriving from the raster image a number of pass images to be printed on top of each other, comprises the sub-step of adapting for each sub-image the number of pass images of recording materials.

5. A print system for printing a digital image resulting in an elevated print on a support, said elevated print having a surface of varying height, in a number of pass images on top of each other in a number of passes, the print system comprising:
a print controller configured to define the digital image comprising color data for each pixel of the digital image and height data for indicating a height of each pixel of the digital image;
a raster image processor connected to the printing system and configured to rasterize the digital image into a raster image;
a digital slicer connected to the printing system and configured to derive from the raster image a number of pass images to be printed on top of each other; and
a print engine configured to print the pass images on top of each other by applying a number of recording materials on the support,
wherein the print system is configured:
to receive digital information related to the print order of the recording materials in the pass images for each pixel in order to achieve a visual effect;
to transfer the digital information to the digital slicer;
to derive from the digital information the print order of the recording materials in the pass images for each pixel; and
to apply the recording materials for each pixel for each pass image derived by the digital slicer,
wherein the step of transferring the digital information to the digital slicer comprises the sub-step of the raster image processor receiving the digital information and transferring the digital information unchanged to the digital slicer,
wherein the sub-step of the raster image processor transferring the digital information comprises the step of using a spot color image to transfer the digital information unchanged to the digital slicer,
wherein the visual effect is at least one out of a translucent elevation effect and a varnish elevation effect,
wherein the translucent elevation effect is established by first a white part layer, then a varnish elevation part layer, and then a color part layer, the white part layer, the varnish elevation part layer, and the color part layer being printed on top of each other,
wherein the varnish elevation effect is established by first the white part layer, then the color part layer and then a varnish elevation part layer, the white part layer, the color part layer and the varnish elevation part layer being printed on top of each other,
wherein the varying height of the elevated print is provided by a varying height of the varnish elevation part layer,
wherein the printing system comprises color channels for color inks (C, M, Y, W, K) and a varnish channel for varnish (V), and
wherein the varnish elevation part layer includes varnish and is formed via the varnish channel.

6. A non-transitory software medium comprising executable program code configured to, when executed, perform the method according to claim 1 .

7. The method according to claim 1 , wherein the white part layer includes mainly a white colorant, and
wherein the color part layer is printed with different colors.

8. The print system according to claim 5 , wherein the white part layer includes mainly a white colorant, and
wherein the color part layer is printed with different colors.

Assignees

• Oce Holding Bv
• Canon Production Printing Holding Bv

Inventors

• Campiglia Jean-Marie
• Ionascu Felicia G
• Valade Cédric T

Classifications

• B29C64/112

  using individual droplets, e.g. from jetting heads · CPC title

• G03G15/224

  Machines for forming tactile or three dimensional images by electrographic means, e.g. braille, 3d printing · CPC title

• G06K15/1868 Primary

  for fitting to an output condition, e.g. paper colour or format · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/386

  Data acquisition or data processing for additive manufacturing · CPC title