Variable displacement hydraulic unit and method for operating the hydraulic unit

Patent metadata

Field	Value
Publication number	US-11448207-B2
Application number	US-202016943118-A
Country	US
Kind code	B2
Filing date	Jul 30, 2020
Priority date	Jul 31, 2019
Publication date	Sep 20, 2022
Grant date	Sep 20, 2022

Abstract

Variable displacement hydraulic unit comprising a displacement unit for setting/adjusting the position of an adjustment element in order to adjust the displacement volume of the hydraulic unit by means of an electronically driveable actuator. The actuator is electronically connected to an electronic control unit (ECU) and has a first electric conductive coil to position the adjustment element by the help of electro-magnetic forces. An electric energy harvesting device is located adjacent to the first coil of the actuator such that electric energy from power fluctuations in the first coil can be harvested inductively. The inductively harvested electric energy can be transmitted to an electric energy storage device.

First claim

What is claimed is:

1. A variable displacement hydraulic unit comprising a displacement unit for setting/adjusting the position of an adjustment element in order to adjust the displacement volume of the hydraulic unit by means of an electronically driveable actuator, wherein the actuator comprises a first electric conductive coil to position the adjustment element by the help of electro-magnetic forces, and is electronically connected to an electronic control unit (ECU), wherein a second conductor is located adjacent to the first coil of the actuator such that electric energy from power fluctuations in the first coil can be harvested inductively and, the inductively harvested electric energy can be transmitted to an electric energy storage device.

2. The hydraulic unit according to claim 1 , wherein the second conductor is a second electric conductive coil surrounding, being surrounded by or being integrated in the first coil of the actuator.

3. The hydraulic unit according to claim 2 , wherein the electric energy storage device is an electric capacitor, an accumulator or a rechargeable battery.

4. The hydraulic unit according to claim 2 , further comprising a sensor supplied with electric power by the electric energy storage device.

5. The hydraulic unit according to claim 1 , wherein the electric energy storage device is an electric capacitor, an accumulator or a rechargeable battery.

6. The hydraulic unit according to claim 5 , further comprising a sensor supplied with electric power by the electric energy storage device.

7. The hydraulic unit according to claim 1 , further comprising a sensor supplied with electric power by the electric energy storage device.

8. The hydraulic unit according to claim 7 , wherein the sensor is capable to transmit a wireless signal to the electronic control unit (ECU).

9. The hydraulic unit according to claim 8 , wherein the sensor is one or a plurality of sensors selected from a group comprising: a pressure sensor, an angle or linear sensor, a position sensor, a revolution or linear speed sensor, an acceleration sensor, a temperature sensor, a flow rate sensor, a viscosity sensor, a hall sensor, a vibration sensor, a tilt sensor, a frequency sensor, and a charge sensor.

10. The hydraulic unit according to claim 8 , wherein the sensor transmits wireless signals which can be received and processed by the electronic control unit (ECU) for controlling the hydraulic unit.

11. The hydraulic unit according to claim 7 , wherein the sensor is one or a plurality of sensors selected from a group comprising: a pressure sensor, an angle or linear sensor, a position sensor, a revolution or linear speed sensor, an acceleration sensor, a temperature sensor, a flow rate sensor, a viscosity sensor, a hall sensor, a vibration sensor, a tilt sensor, a frequency sensor, and a charge sensor.

12. The hydraulic unit according to claim 7 , wherein the sensor transmits wireless signals which can be received and processed by the electronic control unit (ECU) for controlling the hydraulic unit.

13. The hydraulic unit according to claim 1 , wherein the actuator is a solenoid for changing the position of the adjustment element.

14. The hydraulic unit according to claim 1 , wherein the adjustment element is an electro-magnetic driven control spool of an electronic displacement control unit (EDC) for guiding hydraulic fluid under control pressure to a servo unit for adjusting the displacement volume of the hydraulic unit.

15. The hydraulic unit according to claim 1 , wherein the hydraulic unit is an axial piston hydraulic unit.

16. The hydraulic unit according to claim 1 , wherein the hydraulic unit is a radial piston hydraulic unit, wherein the displacement unit is configured to change the eccentricity of the adjustment element.

17. A hydraulic system for hydraulic propel applications in an open or closed hydraulic circuit comprising at least one hydraulic unit according to claim 1 .

18. A method for upgrading or operating a hydraulic unit comprising a displacement unit for setting/adjusting the position of an adjustment element in order to adjust the displacement volume of the hydraulic unit by means of an electronically driveable actuator having a first electric conductive coil to position the adjustment element by the help of electro- magnetic forces, and wherein the actuator is electronically connected to an electronic control unit (ECU), comprising the steps of:
locating a second conductor adjacent to the first coil of the actuator;
harvesting electrical energy by means of induction, when power fluctuations occur in the first coil;
transmitting the harvested energy to an electric energy storage device.

19. The method according to claim 18 , further comprising the step of powering sensors installed in the hydraulic unit with power from the electric energy storage device.

20. The method according to claim 19 , further comprising the step of transmitting sensor signals of sensed operational parameters by the sensors in a wireless way to the electronic control unit (ECU) and controlling the operation of the hydraulic unit by the help of the sensor signals processed by a microcontroller.

Assignees

• Danfoss Power Solutions Gmbh & Co Ohg

Inventors

• Marsch Suenje
• Jensen Verena
• Markwirth Maurice

Classifications

• F15B2211/6652

  Control of the pressure source, e.g. control of the swash plate angle · CPC title

• F15B2211/88

  Control measures for saving energy · CPC title

• F15B2211/6316

  the pressure being a pilot pressure · CPC title

• F15B2211/633

  representing a state of the prime mover, e.g. torque or rotational speed · CPC title

• F15B2211/255

  Flow control functions · CPC title