Vehicle power device and wheel bearing device with generator

Patent metadata

Field	Value
Publication number	US-11447003-B2
Application number	US-202016850576-A
Country	US
Kind code	B2
Filing date	Apr 16, 2020
Priority date	Oct 17, 2017
Publication date	Sep 20, 2022
Grant date	Sep 20, 2022

Abstract

The vehicle power device includes: a wheel bearing including a stationary ring and a rotary ring; and a motor including a stator and a rotor. The stator and the rotor of the motor generator have a smaller diameter than that of an outer peripheral part of the brake rotor, and an entirety of the motor, excluding a mounting part to the hub flange, is located within an axial range between the hub flange and an outboard-side surface of a chassis frame component. An insulating layer is interposed between the stationary ring and the stator.

First claim

What is claimed is:

1. A vehicle power device comprising:
a wheel bearing including a stationary ring and a rotary ring having a hub flange, the rotary ring being rotatably supported by the stationary ring via rolling elements, the hub flange being configured to be attached with a wheel of a vehicle and a brake rotor; and
a motor including a stator attached to the stationary ring of the wheel bearing and a rotor attached to the rotary ring of the wheel bearing,
wherein all or a part of the stator and the rotor has a smaller diameter than that of an outer peripheral part of the brake rotor, against which a brake caliper is pressed, and an entirety of the motor, excluding a mounting part to the hub flange, is located within an axial range between the hub flange and an outboard-side surface of a chassis frame component of the vehicle,
an insulating layer is interposed between the stationary ring and the stator, and
the vehicle power device comprises an intermediate member between the stationary ring and the stator, the intermediate member being configured to fix the stationary ring to the chassis frame component, wherein the insulating layer is provided one or both of between the intermediate member and the stationary ring and between the intermediate member and the stator.

2. The vehicle power device as claimed in claim 1 , wherein the motor is of an outer rotor type in which the stator is located on an outer periphery side of the wheel bearing, and the rotor is located radially outside the stator.

3. The vehicle power device as claimed in claim 1 , wherein the motor is a motor generator capable of rotationally driving the wheel.

4. The vehicle power device as claimed in claim 3 , wherein the motor has a drive voltage for rotationally driving or a regeneration voltage of 60 V or lower.

5. The vehicle power device as claimed in claim 1 , comprising an insulating member between the rotor and the rotary ring.

6. A vehicle power device comprising:
a wheel bearing including a stationary ring and a rotary ring having a hub flange, the rotary ring being rotatably supported by the stationary ring via rolling elements, the hub flange being configured to be attached with a wheel of a vehicle and a brake rotor; and
a motor including a stator attached to the stationary ring of the wheel bearing and a rotor attached to the rotary ring of the wheel bearing,
wherein all or a part of the stator and the rotor has a smaller diameter than that of an outer peripheral part of the brake rotor, against which a brake caliper is pressed, and an entirety of the motor, excluding a mounting part to the hub flange, is located within an axial range between the hub flange and an outboard-side surface of a chassis frame component of the vehicle,
an insulating layer is interposed between the stationary ring and the stator, and
the vehicle power device comprises an intermediate member between the stationary ring and the stator, the intermediate member being configured to fix the stationary ring to the chassis frame component, wherein the intermediate member is made of an insulating material.

7. A vehicle power device comprising:
a wheel bearing including a stationary ring and a rotary ring having a hub flange, the rotary ring being rotatably supported by the stationary ring via rolling elements, the hub flange being configured to be attached with a wheel of a vehicle and a brake rotor; and
a motor including a stator attached to the stationary ring of the wheel bearing and a rotor attached to the rotary ring of the wheel bearing,
wherein all or a part of the stator and the rotor has a smaller diameter than that of an outer peripheral part of the brake rotor, against which a brake caliper is pressed, and an entirety of the motor, excluding a mounting part to the hub flange, is located within an axial range between the hub flange and an outboard-side surface of a chassis frame component of the vehicle,
the rolling elements are made of an insulating material, and
the vehicle power device comprises an intermediate member between the stationary ring and the stator, the intermediate member being configured to fix the stationary ring to the chassis frame component.

8. A wheel bearing device with a generator comprising:
a wheel bearing including a stationary ring and a rotary ring having a hub flange, the rotary ring being rotatably supported by the stationary ring via rolling elements, the hub flange being configured to be attached with a wheel of a vehicle and a brake rotor; and
a generator including a stator attached to the stationary ring of the wheel bearing and a rotor attached to the rotary ring of the wheel bearing,
wherein all or a part of the stator and the rotor has a smaller diameter than that of an outer peripheral part of the brake rotor, against which a brake caliper is pressed, and an entirety of the generator, excluding a mounting part to the hub flange, is located within an axial range between the hub flange and an outboard-side surface of a chassis frame component of the vehicle,
an insulating layer is interposed between the stationary ring and the stator, and
the vehicle power device comprises an intermediate member between the stationary ring and the stator, the intermediate member being configured to fix the stationary ring to the chassis frame component, wherein the insulating layer is provided one or both of between the intermediate member and the stationary ring and between the intermediate member and the stator.

9. The wheel bearing device with the generator as claimed in claim 8 , comprising an insulating member between the rotor and the rotary ring.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Yabuta Hiroki
• Nishikawa Kentaro
• Kawamura Mitsuo
• Fujita Yasuyuki
• Yada Yuuji

Classifications

• B60K17/354

  having separate mechanical assemblies for transmitting drive to the front or to the rear wheels or set of wheels · CPC title

• H02K7/085

  radially supporting the rotary shaft at only one end of the rotor (H02K7/086, H02K7/09 take precedence) · CPC title

• B60B27/0063

  the element being a brake caliper mount · CPC title

• H02K7/006 Primary

  Structural association of a motor or generator with the drive train of a motor vehicle · CPC title

• F16D65/12

  Discs; Drums for disc brakes · CPC title