Determining an initial position of a rotor of a permanent magnet synchronous machine

Patent metadata

Field	Value
Publication number	US-11444562-B2
Application number	US-202016801655-A
Country	US
Kind code	B2
Filing date	Feb 26, 2020
Priority date	Mar 27, 2019
Publication date	Sep 13, 2022
Grant date	Sep 13, 2022

Abstract

In one aspect, a system for determining an initial angular position of a rotor of a synchronous machine includes a motor driver module configured to provide a motor driver voltage signal to the synchronous machine, the motor driver voltage signal being sufficient to induce an electrical current in the synchronous machine; and a rotor position determination module configured to receive an indication of the current generated in the machine and to determine the initial position of the rotor based on the indication of the current generated in the machine. The motor driver voltage signal includes at least a first portion, a second portion, and a third portion, the first portion has a first non-zero voltage during a first temporal duration, the second portion has a second non-zero voltage during a second temporal duration, and the third portion has a substantially zero voltage during a third temporal duration, the first portion has a first polarity and the second portion has a second polarity that is opposite to the first polarity, and the first temporal duration and the second temporal duration are different.

First claim

What is claimed is:

1. A system comprising:
a motor driver module configured to provide a motor driver voltage signal to a synchronous machine, the motor driver voltage signal being sufficient to induce an electrical current in the synchronous machine; and
a rotor position determination module configured to: receive an indication of the electrical current induced in the machine; convert the indication into a d-axis current component and a q-axis current component, the d-axis current component and the q-axis current component being associated with a rotating rectangular coordinate system defined by a d-axis and a q-axis; and determine an initial position of the rotor based on the d-axis current component and/or the q-axis current component, wherein
the motor driver voltage signal comprises at least a first portion, a second portion, and a third portion,
the first portion has a first non-zero voltage during a first temporal duration, the second portion has a second non-zero voltage during a second temporal duration, and the third portion has a substantially zero voltage during a third temporal duration,
the first portion has a first polarity and the second portion has a second polarity that is opposite to the first polarity, and
the first temporal duration and the second temporal duration are different.

2. The system of claim 1 , wherein the third temporal duration is different from the first temporal duration or the second temporal duration.

3. The system of claim 1 , wherein the third temporal duration is different from the first temporal duration and the second temporal duration.

4. The system of claim 1 , wherein the first non-zero voltage and the second non-zero voltage are different.

5. The system of claim 1 , wherein
the motor driver voltage signal comprises a first segment and a second segment that occurs before or after the first segment,
the first segment comprises the first portion and the second portion,
the second segment comprises a fourth portion and a fifth portion,
the fourth portion has the first non-zero voltage, the first temporal duration, and the second polarity, and
the fifth portion having the second non-zero voltage and the first polarity.

6. The system of claim 1 , further comprising:
a modulation apparatus configured to receive electrical power from a direct-current power source and to convert the electrical power into the motor driver voltage signal.

7. The system of claim 1 , wherein the indication of the current induced in the synchronous machine comprises an indication of a current drawn by each of three phases of the synchronous machine, and the rotor position determining module comprises:
a transformation module configured to convert the indication into the d-axis current component and the q-axis current component;
a regulator module configured to compare the q-axis current component to a reference and to determine a first estimate of a rotational angle of the rotor;
a comparator module configured to compare the d-axis current component to a prior d-axis current component and to determine a direction of rotation of the rotor based on the comparison; and
a position determination module configured to estimate the position of the rotor based on the first estimate of the rotational angle of the rotor and the direction of rotation of the rotor.

8. The system of claim 1 , wherein the second portion is between the first portion and the third portion.

9. The system of claim 1 , wherein the second temporal duration is greater than the first temporal duration.

10. A method comprising:
generating a motor driver voltage signal comprising at least a first portion, a second portion, and a third portion, wherein the first portion has a first non-zero voltage during a first temporal duration, the second portion has a second non-zero voltage during a second temporal duration, and the third portion has a substantially zero voltage during a third temporal duration; the first portion has a first polarity and the second portion has a second polarity that is opposite to the first polarity; and the first temporal duration and the second temporal duration are different;
applying the motor driver voltage signal to a synchronous machine;
measuring an induced current in the motor after applying the motor driver voltage signal to the synchronous machine;
determining a d-axis current component and a q-axis current component based on the measured induced current; and
determining the initial angular position of the rotor based on the d-axis current component and/or the q-axis current component.

11. The method of claim 10 , wherein measuring an induced current comprises measuring an induced current in each of three phases, and the method further comprises:
determining the q-axis current component from the measured induced current in each of the three phases;
determining an error metric by comparing the determined q-axis current component to a reference q-axis current component;
regulating the q-axis current to reduce the error metric;
determining whether the error metric is less than a threshold error metric for a test temporal period;
if the error metric is less than the threshold error metric for the test temporal period, determining a direction of rotation of the rotor; and
if the error metric is not less than the threshold error metric for the test temporal period, applying the motor driver voltage signal to the synchronous machine.

12. The method of claim 11 , wherein determining a direction of rotation of the rotor comprises comparing the d-axis current component to a previous d-axis current component.

13. The method of claim 11 , wherein the reference q-axis current component comprises a value of zero.

14. The method of claim 10 , wherein the first non-zero voltage and the second non-zero voltages are different.

15. The method of claim 10 , wherein:
the motor driver voltage signal comprises a first segment and a second segment that occurs before or after the first segment,
the first segment comprises the first portion and the second portion,
the second segment comprises a fourth portion and a fifth portion,
the fourth portion has the first non-zero voltage, the first temporal duration, and the second polarity, and
the fifth portion having the second non-zero voltage and the first polarity.

16. The method of claim 15 , wherein the first non-zero voltage and the second non-zero voltages are different.

17. The method of claim 10 , wherein the second portion is between the first portion and the third portion.

18. A system for determining an initial angular position of a rotor of a synchronous machine, the system comprising:
a motor driver module configured to provide a motor driver voltage signal to the synchronous machine, the motor driver voltage signal being sufficient to induce an electrical current in the synchronous machine; and
a rotor position determination module configured to: receive an indication of the current induced in the machine and to determine the initial position of the rotor based on the indication of the current induced in the machine, wherein the indication of the current induced in the synchronous machine comprises an indication of a current drawn by each of three phases of the synchronous machine, and the rotor position determining module comprises:
a transformation module configured to convert the indication into a d-axis current component and a q-axis current component, the d-axis current component and the q-axis current component being associated with a rotating rectangular coordina

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Mo Yaojin
• Li Huaqiang
• Qi Jimmy
• Zhao Tony
• Cai Hao

Classifications

• H02P21/18

  Estimation of position or speed · CPC title

• H02P21/32 Primary

  Determining the initial rotor position (H02P21/34 takes precedence) · CPC title

• H02P2203/03

  Determination of the rotor position, e.g. initial rotor position, during standstill or low speed operation · CPC title

• H02P2203/11

  Determination or estimation of the rotor position or other motor parameters based on the analysis of high-frequency signals · CPC title

• H02P6/185 Primary

  using inductance sensing, e.g. pulse excitation · CPC title