Systems and methods for an on-board fast charger
US-12170493-B2 · Dec 17, 2024 · US
US11444530B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11444530-B2 |
| Application number | US-201615777790-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 26, 2016 |
| Priority date | Nov 23, 2015 |
| Publication date | Sep 13, 2022 |
| Grant date | Sep 13, 2022 |
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The present invention is a power module for a system for converting a direct electrical power into a three-phase electrical power. The power module according to the invention comprises two inputs (E 1 , E 2 ), an output (S), two switches ( 1 ), two diodes (D), and two capacitors (Cs, Cov) and to a conversion system comprising such a power module.
Opening claim text (preview).
The invention claimed is: 1. A system for converting direct current into multiple phase alternating current comprising: at least one power module with each power module being associated with a different alternating phase current; each power module being configured for connection to a DC source for providing electrical energy to be converted from the DC source into the multiple phase alternating current, the DC source providing a non-reference voltage and a reference voltage, each power module including two switches connected in series and having an input and an output which are respectively connected to the voltages and a common connection between the switches which provides an output phase of the multiple phase alternating current, and the switches are switched to produce the output phase of the multiple phase alternating current; two diodes connected in series between the voltages, having an output providing energy recovery of switching losses from the switches and are coupled together at a common point; a first capacitor coupled between the reference voltage and the output of the two diodes which stores energy recovered from the switching losses of the switches; a second capacitor coupled between the common point of the switches and the common point of the diodes for producing voltage modulation of soft switching losses of the switches; and wherein each power module does not include a resistor coupled between the non-reference voltage and the output phase of alternating current. 2. The system according to claim 1 , wherein the switches are either MOSFETs or IGBTs. 3. The system according to claim 1 , wherein the second capacitor has a capacitance of between 4 and 15 nF. 4. The system according to claim 2 , wherein the second capacitor has a capacitance of between 4 and 15 nF. 5. The system according to claim 1 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 6. The system according to claim 2 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 7. The system according to claim 3 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 8. The system according to claim 4 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 9. The system according to claim 1 , wherein the power conversion module is a block configured for mounting on a board of the system. 10. The system according to claim 9 , wherein the block comprises means for fixing the block to the power conversion module. 11. The system according to claim 2 , wherein the power conversion module is a block configured for mounting on a board of the system. 12. The system according to claim 3 , wherein the power conversion module is a block configured for mounting on a board of the system. 13. The system according to claim 4 wherein the power conversion module is a block configured for mounting on a board of the system. 14. The system for converting a direct electrical power in accordance with claim 1 , comprising three switching arms with each switching arm comprising a power module. 15. The system according to claim 1 , wherein the system comprises at least one current modulation coil for voltage modulation of the soft switching losses. 16. The system in accordance with claim 1 , wherein the reference voltage is ground and the non-reference voltage is positive. 17. A system for converting direct current into alternating current comprising: at least one power module with each power module being associated with the alternating current; each power module being configured for connection to a DC source for providing electrical energy to be converted from the DC source into the alternating current, the DC source providing a non-reference voltage and a reference voltage, each power module including two switches connected in series and having an input and an output which are respectively connected to the voltages and a common connection between the switches which provides an output of the alternating current, and the switches are switched to produce the alternating current; and two diodes connected in series between the voltages, having an output of the two diodes providing energy recovery of switching losses from the two switches, and being coupled together at a common point; a first capacitor coupled between the reference voltage and the output of the two diodes which is storage of energy recovered from the switching losses of the two modules; a second capacitor coupled between the common point of the switches and the common point of the diodes for producing voltage modulation of soft switching losses of the switches; and wherein each power module does not include a resistor coupled between the non-reference voltage and the output of the alternating current. 18. The system according to claim 17 , in which the switches are either MOSFETs or IGBTs. 19. The system according to claim 17 , wherein the second capacitor has a capacitance of between 4 and 15 nF. 20. The system according to claim 18 , wherein the second capacitor has a capacitance of between 4 and 15 nF. 21. The system according to claim 17 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 22. The system according to claim 18 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 23. The system according to claim 19 wherein the first capacitor has a capacitance of between 500 and 5000 nF. 24. The system according to claim 20 , wherein the first capacitor has a capacitance of between 500 and 5000 nF. 25. The system according to claim 16 , wherein the power conversion module is a block configured for mounting on a board of the system. 26. The system according to claim 25 , wherein the block comprises means for fixing to the power conversion module. 27. The system according to claim 1 , wherein the system comprises at least one current modulation coil. 28. The system according to claim 2 , wherein the system comprises at least one current modulation coil. 29. The system according to claim 3 , wherein the system comprises at least one current modulation coil. 30. The system according to claim 17 , wherein the system comprises at least one current modulation coil. 31. The system according to claim 18 , wherein the system comprises at least one current modulation coil. 32. The system according to claim 19 , wherein the system comprises at least one current modulation coil. 33. The system according to claim 21 , wherein the system comprises at least one current modulation coil. 34. The system in accordance with claim 17 , wherein the reference voltage is ground and the non-reference voltage is positive.
by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title
in a bridge configuration · CPC title
with pulse width modulation · CPC title
Passive non-dissipative snubbers · CPC title
Snubber circuits · CPC title
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