Forming frac packs in high permeability formations

Patent metadata

Field	Value
Publication number	US-11441406-B2
Application number	US-201817275966-A
Country	US
Kind code	B2
Filing date	Dec 21, 2018
Priority date	Dec 21, 2018
Publication date	Sep 13, 2022
Grant date	Sep 13, 2022

Abstract

A method of treating a highly permeable subterranean formation that is penetrated by a wellbore to form a frac pack in the formation adjacent to a desired wellbore interval is provided. The method comprises (a) injecting a first high efficiency fracturing fluid into the formation to form a fracture in the formation that propagates from a near-wellbore region of the formation into a far-field region of the formation. Thereafter, high strength proppant is placed in a portion of the fracture in the near-wellbore region of the formation, and low strength proppant is placed in a portion of the fracture near the far-field region of the formation using low viscosity fluids. Subsequently, a high strength proppant is squeezed into a portion of the fracture in the near-wellbore region of the formation to assure that the fracture is completely packed.

First claim

What is claimed is:

1. A method of treating a highly permeable subterranean formation that is penetrated by a wellbore to form a frac pack in the formation, comprising:
(a) injecting a first fracturing fluid into the formation at a pressure sufficient to form a fracture in the formation that propagates from a near-wellbore region of the formation into a far-field region of the formation, wherein said first fracturing fluid is a high efficiency fracturing fluid, wherein said first fracturing fluid is formed into a high efficiency fracturing fluid by adding a fluid loss control agent to the first fracturing fluid, by adding a viscosifying agent to the first fracturing fluid, or both;
(b) following step (a), injecting a second fracturing fluid that includes a high strength proppant into the formation at a pressure sufficient to keep said fracture open and place high strength proppant in a portion of said fracture in a near-wellbore region of the formation, wherein said second fracturing fluid is a low viscosity fracturing fluid;
(c) following step (b), injecting a third fracturing fluid that includes a low strength proppant into the formation at a pressure sufficient to keep said fracture open and place low strength proppant in a portion of said fracture in a far-field region of the formation, wherein said third fracturing fluid is a low viscosity fracturing fluid; and
(d) following step (c), injecting a fourth fracturing fluid that includes a high strength proppant into the formation at a pressure sufficient to keep said fracture open and squeeze high strength proppant into said portion of said fracture in which high strength proppant was placed by said second fracturing fluid, wherein said fourth fracturing fluid is a low viscosity fracturing fluid.

2. The method of claim 1 , wherein said first fracturing fluid is a pad fracturing fluid.

3. The method of claim 1 , wherein said second and fourth fracturing fluids are injected into the formation at a pressure sufficient to place high strength proppant in a portion of the fracture in a limited near-wellbore region of the formation, and said third fracturing fluid is injected into the formation at a pressure sufficient to place low strength proppant in a portion of the fracture in an expanded far-field region of the formation.

4. The method of claim 1 , wherein the method is used to form a sand screen frac pack in the formation, the wellbore has an annular wall in a desired wellbore interval, and the method further comprises:
prior to step (a), installing a sand screen in the desired wellbore interval, wherein said sand screen has an inside surface, an outside surface, and a size and shape such that an annulus is formed between said outside surface of said sand screen and the annular wall of the wellbore in the desired wellbore interval; and
injecting a screen fracturing fluid that includes a proppant into the wellbore at a pressure sufficient to place proppant in said annulus between said outside surface of said sand screen and the annular inner wall of said wellbore in the desired wellbore interval, wherein said screen fracturing fluid is a low viscosity fracturing fluid.

5. The method of claim 4 , wherein said second, third, fourth and screen fracturing fluids each have a viscosity in the range of about 3 centipoises to about 10 centipoises.

6. The method of claim 4 , wherein each of said first, second, third, fourth and screen fracturing fluids includes an aqueous-based base fluid.

7. The method of claim 1 , wherein said method is used to form a screenless frac pack in the formation, and wherein said high strength proppant placed and squeezed into the fracture by said second and fourth fracturing fluids, respectively, is coated with a consolidating agent.

8. The method of claim 1 , wherein said high strength proppant has a crush resistance in the range of from 4,000 psi to about 25,000 psi.

9. The method of claim 1 , wherein said high strength proppant is selected from the group of resin-coated sand, geopolymer-coated sand, composite proppant, ceramic proppant, steel balls, and combinations thereof.

10. The method of claim 1 , wherein said low strength proppant has a crush resistance in the range of from about 1000 psi to 3,999 psi.

11. The method of claim 1 , wherein said low strength proppant is selected from the group of natural sand, brown sand, local sand, white sand, glass beads, glass spheres, and combinations thereof.

12. The method of claim 1 , wherein said low strength proppant comprises the majority of the total proppant placed in the fracture.

13. The method of claim 1 , wherein when placed in said fracture, said low strength proppant extends over the majority of the length of the fracture.

14. The method of claim 1 , further comprising, in connection with step (c), after said low strength proppant is placed in a portion of said fracture in a far-field region of the formation, reducing the injection rate at which the third fracturing fluid is injected into the formation in order to induce a tip screen out at the tip of the fracture in the far-field region of the formation.

15. The method of claim 1 , wherein said high strength proppant in the fourth fracturing fluid has a particle size that is larger than the particle size of said low strength proppant.

16. The method of claim 1 , further comprising injecting said fracturing fluids into said formation using pumping equipment.

17. A method of treating a highly permeable subterranean formation that is penetrated by a wellbore to form a sand screen frac pack in the formation, wherein the wellbore has an annular wall, comprising:
(a) installing a sand screen in a desired wellbore interval, wherein said sand screen has an inside surface, an outside surface, and a size and shape such that an annulus is formed between said outside surface of said sand screen and the annular wall of the wellbore in the desired wellbore interval; and
(b) following step (a), injecting a first fracturing fluid into the formation at a pressure sufficient to form a fracture in the formation that propagates from a near-wellbore region of the formation into a far-field region of the formation, wherein said first fracturing fluid is a high efficiency fracturing fluid, wherein said first fracturing fluid is formed into a high efficiency fracturing fluid by adding a fluid loss control agent to the first fracturing fluid, by adding a viscosifying agent to the first fracturing fluid, or both;
(c) following step (b), injecting a second fracturing fluid that includes a high strength proppant into the formation at a pressure sufficient to keep said fracture open and place high strength proppant in a portion of said fracture in a near-wellbore region of the formation, wherein said second fracturing fluid is a low viscosity fracturing fluid;
(d) following step (c), injecting a third fracturing fluid that includes a low strength proppant into the formation at a pressure sufficient to keep said fracture open and place low strength proppant in a portion of said fracture in a far-field region of the formation, wherein said third fracturing fluid is a low viscosity fracturing fluid;
(e) following step (d), injecting a fourth fracturing fluid that includes a high strength proppant into the formation at a pressure sufficient to keep said fracture open and squeeze high strength proppant into said portion of said fracture in which high strength proppant was placed by said second fracturing fluid, wherein said fourth fracturing fluid is a low viscosity fracturing fluid; and
following step (e), injecting a screen fracturin

Assignees

• Halliburton Energy Services Inc

Inventors

• Nguyen Philip D
• Sanders Michael W

Classifications

• C09K8/88

  macromolecular compounds · CPC title

• C09K8/80

  Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open · CPC title

• E21B43/267 Primary

  reinforcing fractures by propping · CPC title

• C09K8/805

  Coated proppants · CPC title

• C09K8/62

  Compositions for forming crevices or fractures · CPC title