Additive manufacturing object conductivity

Patent metadata

Field	Value
Publication number	US-11440247-B2
Application number	US-201816605064-A
Country	US
Kind code	B2
Filing date	Jan 31, 2018
Priority date	Jan 31, 2018
Publication date	Sep 13, 2022
Grant date	Sep 13, 2022

Abstract

Some examples include an additive manufacturing method for controlling electrostatic discharge of a build object. The method includes receiving data related to a build object, the data including conductivity data, selectively depositing a first portion of a printing agent onto a build material layer in a pattern of an object layer of a build object, the printing agent being electrically conductive at a predetermined dosage, the first portion deposited at less than the predetermined dosage, selectively depositing a second portion of the printing agent onto the build material layer at an area of the pattern, the printing agent at the area deposited at or above the predetermined dosage, and applying fusing energy to form the object layer, the object layer of the build object including a shell formed at the area and a core, the shell being electrically conductive and the core being electrically non-conductive.

First claim

The invention claimed is:

1. An additive manufacturing method for controlling electrostatic discharge of a build object, the method comprising:
receiving data related to the build object, the data including conductivity data;
selectively depositing a first portion of a printing agent onto a build material layer in a pattern of an object layer of the build object, the printing agent being electrically conductive at a predetermined dosage, the first portion deposited at less than the predetermined dosage;
selectively depositing a second portion of the printing agent onto the build material layer at an area of the pattern, the printing agent at the area deposited at or above the predetermined dosage; and
applying fusing energy to form the object layer, the object layer of the build object including a shell formed at the area and a core, the shell being electrically conductive and the core being electrically non-conductive.

2. The additive manufacturing method of claim 1 , wherein the first and second portions are deposited in a single pass of a print agent dispenser across the build material layer.

3. The additive manufacturing method of claim 1 , wherein the first portion is deposited prior to the second portion.

4. The additive manufacturing method of claim 1 , wherein the second portion of the printing agent is deposited with the first portion.

5. The additive manufacturing method of claim 1 , wherein the area is a perimeter of the pattern.

6. An additive manufacturing method for controlling electrostatic discharge of a build object, the method comprising:
determining printing agent application parameters of electrostatic discharge of the build object;
depositing a first portion of a printing agent onto a build material layer in a pattern of an object layer of the build object, the printing agent being electrically conductive at a predetermined dosage, the first portion deposited at a dosage below the predetermined dosage;
depositing a second portion of the printing agent onto the build material layer at an area of the pattern, the printing agent at the area being at least the predetermined dosage; and
applying fusing energy to form the object layer, the object layer of the build object including a shell formed at the area and a core in the pattern, the shell having a first electrical conductivity greater than a second conductivity of the core.

7. The additive manufacturing method of claim 6 , comprising:
depositing at least one additional portion of the printing agent to a selective area of the build material layer.

8. The additive manufacturing method of claim 6 , wherein determining the printing agent application parameters includes determining a contone level of the second portion.

9. The additive manufacturing method of claim 6 , wherein determining the printing agent application parameters includes determining a position of the area.

10. The additive manufacturing method of claim 6 , wherein the depositing the second portion of the printing agent increases the conductivity of the first portion to the first electrical conductivity.

11. The additive manufacturing method of claim 6 , wherein the build material layer at the shell has a higher concentration of the printing agent than the core.

12. An additive manufactured build object comprising:
a shell having a first conductivity, the shell having the first conductivity formed with an electrically conductive printing agent having a dosage in a region of the shell at or exceeding a predetermined electrically conductive dosage, the shell including an exterior surface of the additive manufactured build object; and
a core having a second conductivity less than the first conductivity, the core having the second conductivity formed with the electricallyconductive printing agent having an electrically non-conductive dosage in a region of the core at less than the predetermined electrically conductive dosage.

13. The additive manufactured build object of claim 12 , wherein the shell at least partially encloses the core.

14. The additive manufactured build object of claim 12 , wherein the shell has a thickness to provide the second conductivity.

15. The additive manufactured build object of claim 12 , wherein the core is encapsulated by the shell.

16. The additive manufactured build object of claim 12 , wherein the shell provides an electrostatic dissipative perimeter of the additive manufacturing build object.

17. The additive manufacturing method of claim 1 , wherein the printing agent comprises a fusing agent and a conductivity agent.

18. The additive manufacturing method of claim 1 , wherein the second portion of the printing agent forms a conductive matrix that becomes interlocked with a fused build material in the build material layer.

19. The additive manufacturing method of claim 1 , wherein the shell fully or partially encloses the core.

20. The additive manufacturing method of claim 6 , wherein the printing agent comprises a fusing agent and a conductivity agent.

Assignees

• Hewlett Packard Development Co

Inventors

• Long Greg Scott
• Matlock Phil D
• Wright Jake
• Erickson David L

Classifications

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B33Y80/00 Primary

  Products made by additive manufacturing · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B29K2995/0005

  Conductive · CPC title