Flexible wood structures and devices, and methods for fabricating and use thereof

Patent metadata

Field	Value
Publication number	US-11440214-B2
Application number	US-201816500745-A
Country	US
Kind code	B2
Filing date	Apr 2, 2018
Priority date	Apr 3, 2017
Publication date	Sep 13, 2022
Grant date	Sep 13, 2022

Abstract

A flexible structure is formed by subjecting cellulose-based natural wood material to a chemical treatment that partially removes hemicellulose and lignin therefrom. The treated wood has a unique 3-D porous structure with numerous channels, excellent biodegradability and biocompatibility, and improved flexibility as compared to the natural wood. By further modifying the treated wood, the structure can be adapted to particular applications. For example, nanoparticles, nanowires, carbon nanotubes, or any other coating or material can be added to the treated wood to form a hybrid structure. In some embodiments, open lumina within the structure can be at least partially filled with a non-wood substance, such as a flexible polymer, or with entangled cellulose nanofibers. The unique architecture and superior properties of the flexible wood allow for its use in various applications, such as, but not limited to, structural materials, solar thermal devices, flexible electronics, tissue engineering, thermal management, and energy storage.

First claim

The invention claimed is:

1. A structure comprising:
a flexible substrate of natural wood that has been chemically modified to partially remove hemicellulose and lignin therein while retaining cellulose-based lumina defined by wood cell walls formed by aligned cellulose nanofibers; and
a coating on one or more external surfaces of the flexible substrate,
wherein inner volumes of the retained cellulose-based lumina are open or unobstructed.

2. The structure of claim 1 , wherein between 5% and 95% of the lignin has been removed by the chemical modification.

3. The structure of claim 1 , wherein the coating comprises nanoparticles, nanowires, graphene, graphite, single-walled carbon nanotubes, double-walled carbon nanotubes, multi-walled carbon nanotubes, or any combination of the foregoing.

4. The structure of claim 1 , wherein the coating is a light-absorbing coating comprising carbon nanotubes (CNT), carbon black, graphite, hard carbon, reduced graphene oxide, graphene, plasmonic metallic nanoparticles, semiconductor nanoparticles, or any combination of the foregoing.

5. The structure of claim 4 , further comprising:
a capture hood disposed over the flexible substrate so as to capture vapor generated by the flexible substrate; and
a condenser coupled to the capture hood so as to receive the captured vapor, the condenser being configured to convert the captured vapor to a liquid.

6. The structure of claim 1 , wherein:
a first one of the one or more external surfaces has a plurality of micro-sheet protrusions extending therefrom; and
the coating comprises an electrically-conductive portion disposed on the first one of the one or more external surfaces having the plurality of micro-sheet protrusions and on inner surfaces forming the cellulose-based lumina within the flexible substrate.

7. The structure of claim 1 , further comprising:
a plurality of catalytic nanoparticles and/or electroactive particles disposed on a surface of the coating,
wherein the coating is electrically-conductive.

8. The structure of claim 7 , wherein the plurality of catalytic nanoparticles comprises ruthenium (Ru).

9. The structure of claim 1 , further comprising:
a plurality of nanoparticles disposed on a surface of the coating,
wherein the plurality of nanoparticles comprises Pt, Pd, Au, Ag, Ni, Co, Ru, Fe, CuFeSe 2 or any combination of the foregoing.

10. The structure of claim 1 , wherein the aligned cellulose nanofibers within the flexible substrate are aligned along a common direction.

11. The structure of claim 1 , wherein the wood cell walls of the retained cellulose-based lumina have nanopores between the aligned cellulose nanofibers.

12. The structure of claim 1 , wherein:
a first one of the one or more external surfaces has a plurality of micro-sheet protrusions extending therefrom; and
the coating comprises a portion disposed on the first one of the one or more external surfaces having the plurality of micro-sheet protrusions but not on inner surfaces of the retained cellulose-based lumina away from the first one of the one or more external surfaces.

13. A structure comprising:
a flexible substrate of natural wood that has been chemically modified to partially remove hemicellulose and lignin therein while retaining cellulose-based lumina defined by wood cell walls formed by aligned cellulose nanofibers; and
a plurality of non-wood cells attached to cell wall surfaces defining the cellulose-based lumina in the flexible substrate,
wherein the flexible substrate acts as a tissue scaffold for the plurality of non-wood cells.

14. The structure of claim 13 , wherein the plurality of non-wood cells forms a tissue on the flexible substrate.

15. A structure comprising:
a flexible substrate of natural wood that has been chemically modified to partially remove hemicellulose and lignin therein while retaining cellulose-based lumina defined by wood cell walls formed by aligned cellulose nanofibers;
an electrically-conductive coating on the flexible substrate;
an anode;
an electrolyte solution filling at least the flexible substrate; and
a separator membrane disposed between the flexible substrate and the anode,
wherein the flexible substrate defines first pathways through the wood cell walls for transport of ions, second pathways through inner volumes of the cellulose-based lumina for transport of a gas, and third pathways via the electrically-conductive coating for transport of electrons,
the flexible substrate acts a current collector-free cathode, and
the structure is configured as a battery.

16. The structure of claim 15 , wherein the ions transported by the first pathways are lithium ions (Li + ), the gas transported by the second pathways is oxygen gas (O 2 ), and the structure is configured as a Li—O 2 battery.

Assignees

• Univ Maryland

Inventors

• Hu Liangbing
• Song Jianwei
• Chen Chaoji
• Gong Amy

Classifications

• B27K3/007 Primary

  employing compositions comprising nanoparticles · CPC title

• B27K5/06

  Softening or hardening of wood · CPC title

• B27K3/0278 Primary

  involving an additional treatment during or after impregnation · CPC title

• B27K2200/10

  Articles made of particles or fibres consisting of wood or other lignocellulosic material · CPC title

• B27K3/153

  Without in-situ polymerisation, condensation, or cross-linking reactions · CPC title