Method for producing a heat exchanger

Patent metadata

Field	Value
Publication number	US-11440080-B2
Application number	US-202117204933-A
Country	US
Kind code	B2
Filing date	Mar 17, 2021
Priority date	Mar 18, 2020
Publication date	Sep 13, 2022
Grant date	Sep 13, 2022

Abstract

A method for producing a heat exchanger is disclosed. The method includes a) providing two heat exchanger plates of the heat exchanger that are to be joined to one another; b) wetting at least one common local joining zone of the two heat exchanger plates with solder; c) forming the heat exchanger by brazing the two heat exchanger plates via local heating of the at least one common joining zone.

First claim

The invention claimed is:

1. A method for producing a heat exchanger comprising:
a) providing two heat exchanger plates of the heat exchanger that are to be joined to one another;
b) wetting at least one common local joining zone of the two heat exchanger plates with solder;
c) forming the heat exchanger by brazing the two heat exchanger plates via local heating of the at least one common local joining zone with at least one heating section of a brazing tool; and
pressing the two heat exchanger plates together in a region of the at least one common local joining zone by at least one pressing element of the brazing tool that is configured for locally heating the at least one common local joining zone, wherein the at least one pressing element has a projection disposed in the at least one heating section that engages against one of the heat exchanger plates for pressing the two heat exchanger plates together.

2. The method according to claim 1 , wherein pressing the two heat exchanger plates together in the region of the at least one common local joining zone is performed during or after brazing.

3. The method according to claim 2 , wherein in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an electrical induction device.

4. The method according to claim 2 , wherein in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an electrical heating bar.

5. The method according to claim 2 , wherein in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an infrared irradiating device.

6. The method according to claim 2 , wherein in step c), the at least one common local joining zone is locally heated via at least one heating element configured as a hot-air device.

7. The method according to claim 1 , wherein at least one of:
in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an electrical induction device;
in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an electrical heating bar;
in step c), the at least one common local joining zone is locally heated via at least one heating element configured as an infrared irradiating device; and
in step c), the at least one common local joining zone is locally heated via at least one heating element configured as a hot-air device.

8. The method according to claim 1 , further comprising c1) curing the solder by cooling the at least one common local joining zone via a cooling-air device where cooling air is channeled through the brazing tool in a region of the at least one heating section having at least one heating element configured to locally heat the at least one common local joining zone.

9. The method according to claim 1 , further comprising measuring a temperature of the at least one common local joining zone via a temperature-measuring device arranged in the at least one pressing element at the at least one heating section.

10. The method according to claim 9 , wherein local heating of the at least one common local joining zone includes regulating a heat input of the at least one common local joining zone to a desired setpoint joining temperature based on the temperature measured by the temperature-measuring device.

11. The method according to claim 1 , wherein the projection is disposed in the at least one heating section that contains a heating element for local heating of the at least one common local joining zone.

12. A method for producing a heat exchanger, comprising:
providing two heat exchanger plates of the heat exchanger that are to be joined to one another;
wetting at least one common local joining zone of the two heat exchanger plates with solder;
brazing the two heat exchanger plates together via local heating of the at least one common local joining zone by a heating element arranged in at least one heating section of a brazing tool;
pressing the two heat exchanger plates together in a region of the at least one common local joining zone by at least one pressing element of the brazing tool, wherein the at least one pressing element has a projection disposed in a region of the at least one heating section that engages against one of the heat exchanger plates for pressing the two heat exchanger plates together; and
curing the solder by cooling the at least one common local joining zone via a cooling-air device where cooling air is channeled through the brazing tool in a region of the at least one heating section.

13. The method according to claim 12 , wherein the cooling-air device is arranged in the at least one pressing element and has a cooling-air inlet and a cooling-air outlet for channeling the cooling air in and out of the brazing tool.

14. The method according to claim 12 , further comprising measuring a temperature of the at least one common local joining zone via a temperature-measuring device arranged in the at least one pressing element at the at least one heating section.

15. The method according to claim 14 , wherein local heating of the at least one common local joining zone includes regulating a heat input of the at least one common local joining zone to a desired setpoint joining temperature based on the temperature measured by the temperature-measuring device.

16. The method according to claim 12 , wherein the heating element is configured as an electrical induction device.

17. The method according to claim 12 , wherein the heating element is configured as an electrical heating bar.

18. The method according to claim 12 , wherein the heating element is configured as an infrared irradiating device.

19. The method according to claim 12 , wherein the heating element is configured as a hot-air device.

Assignees

• Mahle Int Gmbh

Inventors

• Ensminger Steffen
• Feldhege Thomas
• Gruenenwald Bernd
• Koch Frank
• Koenig Andreas
• Kranich Michael
• Tuerpe Matthias
• Voelker Cord

Classifications

• H05B6/101

  for local heating of metal pieces · CPC title

• B23K1/20

  Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating · CPC title

• Y10T29/49366

  Sheet joined to sheet · CPC title

• B23K1/0008

  specially adapted for particular articles or work · CPC title

• H05B2203/021

  Heaters specially adapted for heating liquids · CPC title