Positive electrode active material for lithium secondary batteries, method of producing positive electrode active material for lithium secondary batteries, positive electrode for lithium secondary batteries, and lithium secondary battery

Patent metadata

Field	Value
Publication number	US-11437618-B2
Application number	US-201615771926-A
Country	US
Kind code	B2
Filing date	Nov 4, 2016
Priority date	Nov 5, 2015
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A positive electrode active material for lithium secondary batteries which is able to doped/undoped with lithium ions and contains at least Ni, in which a ratio P/Q (atom %/mass %) of a concentration P (atom %) of sulfur atoms being present in a surface of the positive electrode active material to a concentration Q (mass %) of sulfuric acid radicals being present in the whole positive electrode active material is more than 0.8 and less than 5.0, and the Q (mass %) is 0.01 or more and 2.0 or less.

First claim

The invention claimed is:

1. A positive electrode active material for lithium secondary batteries that is able to be doped/undoped with lithium ions and represented by Compositional Formula (I):
Li[Li x (Ni a Co b Mn c M d ) 1-x ]O 2   (I),

where, 0≤x≤0.2, 0<a≤1, 0≤b≤0.4, 0≤c≤0.4, 0≤d≤0.1, a+b+c+d=1, and M represents one or more metals selected from the group consisting of Fe, Cr, Cu, Ti, Mg, Al, W, Mo, Nb, Zn, Sn, Zr, Ga, and V,
wherein the positive electrode active material contains a concentration of sulfuric acid radicals Q (mass %) of 0.01 or more and 2.0 or less,
wherein a surface of the positive electrode active material contains a concentration of sulfur atoms P (atom %) of 0.01 or more and 2.5 or less,
wherein a ratio P/Q (atom %/mass %) is more than 0.8 and less than 5.0,
wherein the concentration of sulfuric acid radicals Q (mass %) and the concentration of sulfur atoms P (atom %) in the positive electrode active material is configured to suppress adsorption of moisture,
wherein, in a powder X-ray diffraction measurement in which CuKα rays are used, a crystallite size α (Å) at a peak in a range of 2θ=18.7±1° is 400 or more and 1200 or less, and the positive electrode active material has a α-NaFeO 2 crystal structure,
wherein a 50% cumulative volume particle size D 50 (μm) is 1 or more and 20 or less and a ratio α/D 50 (Å/μm) of the crystallite size α(Å) at a peak in a range of 2θ=18.7±1° in a powder X-ray diffraction measurement in which CuKα rays are used to the 50% cumulative volume particle size D 50 (μm) is 10 or more and 400 or less, and
wherein a BET specific surface area (m 2 /g) is 0.1 or more and 4 or less.

2. The positive electrode active material for lithium secondary batteries according to claim 1 , the positive electrode active material comprising:
secondary particles formed of aggregated primary particles.

3. A method of producing a positive electrode active material for lithium secondary batteries of claim 1 , comprising the following steps of (1), (2), and (3) in this order:
(1) a step of continuously supplying a metal salt aqueous solution containing at least Ni, a complexing agent, and an alkali aqueous solution in a reaction tank in an oxygen-containing atmosphere or in the presence of an oxidant, and performing continuous crystal growth to continuously obtain a coprecipitated product slurry;
(2) a step of isolating a metal composite compound from the coprecipitated product slurry; and
(3) a step of firing a mixture obtained by mixing the metal composite compound and a lithium compound at a temperature of 650° C. or more and 1000° C. or less to obtain a lithium composite metal oxide.

4. The method of producing a positive electrode active material for lithium secondary batteries according to claim 3 ,
wherein, in the oxygen-containing atmosphere in the step (1), a concentration (volume %) of oxygen in a gas phase in the reaction tank is 2.0 or more and 6.0 or less.

5. The method of producing a positive electrode active material for lithium secondary batteries according to claim 3 ,
wherein in the step (2), the metal composite compound is a metal composite compound obtained by washing the coprecipitated product slurry with at least one of a washing solution containing alkali or water, and dehydrating and isolating the resultant.

6. A positive electrode for lithium secondary batteries, comprising:
the positive electrode active material for lithium secondary batteries according to claim 1 .

7. A lithium secondary battery comprising:
the positive electrode for lithium secondary batteries according to claim 6 .

Assignees

• Sumitomo Chemical Co
• Tanaka Chemical Corp

Inventors

• Arimura Takashi
• Kageura Jun-Ichi
• Takamori Kenji
• Nakao Kimiyasu
• Yamashita Daisuke
• Maeda Yusuke

Classifications

• H01M4/364

  as mixtures · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01P2004/50

  Agglomerated particles · CPC title