Equal-walled gerotor pump for wellbore applications

Patent metadata

Field	Value
Publication number	US-11434905-B2
Application number	US-202016752963-A
Country	US
Kind code	B2
Filing date	Jan 27, 2020
Priority date	Mar 16, 2015
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

One example of a gerotor pump includes an inner rotor comprising multiple teeth, the inner rotor configured to rotate about a first longitudinal gerotor pump axis. The gerotor pump also includes a hollow outer rotor including an outer surface and an inner surface having substantially identical contours, the inner surface configured to engage with the multiple teeth and to rotate about a second longitudinal gerotor pump axis. The pump includes a pump housing within which the inner rotor and the outer rotor are disposed, wherein the outer surface of the outer rotor defines gaps between the pump housing and the outer rotor.

First claim

The invention claimed is:

1. A method comprising:
positioning a gerotor pump in a wellbore, the gerotor pump comprising:
an inner rotor comprising an outer surface defining a plurality of teeth, the inner rotor configured to rotate about a first longitudinal gerotor pump axis; and
a hollow outer rotor comprising an outer surface and an inner surface configured to engage with the plurality of teeth and to rotate about a second longitudinal gerotor pump axis;
a pump housing within which the inner rotor and the outer rotor are disposed, wherein the outer surface of the outer rotor defines a plurality of gaps between the pump housing and the outer rotor;
a plurality of nozzles positioned in the hollow outer rotor, each nozzle having an inlet end in a gap of the plurality of gaps between the pump housing and the outer rotor and an outlet end in a region between the inner surface of the outer rotor and the outer surface of the inner rotor;

pumping wellbore fluid through the wellbore using the gerotor pump; and
spraying, by the plurality of nozzles, cooling fluid from the plurality of gaps into the region between the inner surface of the outer rotor and the outer surface of the inner rotor.

2. The method of claim 1 , wherein a direction of flow of the cooling fluid in the gaps is either concurrent with or counter-current to a direction of flow of the wellbore fluid through the pump.

3. The method of claim 1 , wherein positioning the gerotor pump in the wellbore comprises positioning the gerotor pump downhole inside the wellbore.

4. The method of claim 1 , wherein positioning the gerotor pump in the wellbore comprises positioning the gerotor pump at a surface of the wellbore.

5. The method of claim 1 , wherein the gerotor pump is a first gerotor pump, and wherein the method further comprises positioning a second gerotor pump in series with the first gerotor pump.

6. The method of claim 1 , further comprising positioning each nozzle at or near a center of a respective tooth of the outer rotor.

7. The method of claim 6 , wherein each tooth comprises two end portions, each curving away from a center of the outer rotor, and a central portion that connects the two end portions and that curves inwards toward the center of the outer rotor, wherein each nozzle is positioned at or near the central portion of each tooth.

8. The method of claim 6 , wherein a longitudinal axis of the nozzle is aligned with a radius of the outer rotor.

9. The method of claim 8 , wherein the longitudinal axis of the nozzle is parallel to a cross-sectional plane that is perpendicular to a longitudinal axis of the outer rotor.

10. The method of claim 1 , wherein the pump defines a cavity between the inner surface of the outer rotor and an outer wall of the inner rotor, wherein spraying the cooling fluid from the plurality of gaps into the region between the inner surface of the outer rotor and the outer surface of the inner rotor comprises flowing the cooling fluid through the plurality of gaps into the cavity.

11. The method of claim 10 , wherein spraying the cooling fluid comprises atomizing the cooling fluid flowed through the nozzle from the gap into the cavity.

12. The method of claim 1 , wherein each of the plurality of nozzles is activated to spray the cooling fluid at a respective threshold pressure.

Assignees

• Saudi Arabian Oil Co

Inventors

• Melo Rafael Adolfo Lastra
• Xiao Jinjiang

Classifications

• F04C2240/54

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• F04C15/0092

  Control systems for the circulation of the lubricant · CPC title

• F04C11/008

  Enclosed motor pump units · CPC title

• F05C2201/021

  Aluminium · CPC title

• F04C13/008 Primary

  Pumps for submersible use, i.e. down-hole pumping · CPC title