Variable capacity drive circuit for a linear compressor in a refrigeration appliance

Patent metadata

Field	Value
Publication number	US-11434883-B2
Application number	US-202016952612-A
Country	US
Kind code	B2
Filing date	Nov 19, 2020
Priority date	Nov 19, 2020
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A method for operating a variable capacity drive circuit of a compressor includes operating first and second four-quadrant switches in a first state in which the first four-quadrant switch is closed and the second four-quadrant switch is open such that a voltage seen by the motor is equal to an AC line voltage. The method also includes operating the first and second four-quadrant switches in a second state where the first four-quadrant switch is open and the second four-quadrant switch is closed such that the voltage seen by the motor is to zero. Further, the method includes providing a positive firing angle and a negative firing angle for defining when the first and second four-quadrant switches are operated in each of the first and second states. Moreover, the method also includes transitioning between the first and second states using the firing angles at a switching frequency determined by the AC line voltage frequency.

First claim

What is claimed is:

1. A method for operating a variable capacity drive circuit of a compressor, the variable capacity drive circuit having at least, a first four-quadrant switch, a second four-quadrant switch, and a motor, the method comprising:
operating the first and second four-quadrant switches in a first state in which the first four-quadrant switch is closed and the second four-quadrant switch is open, wherein, in the first state, a voltage seen by the motor is equal to an alternating current (AC) line voltage;
operating the first and second four-quadrant switches in a second state in which the first four-quadrant switch is open and the second four-quadrant switch is closed, wherein, in the second state, the voltage seen by the motor is to zero;
providing a positive firing angle and a negative firing angle, the positive and negative firing angles defining when the first and second four-quadrant switches are operated in each of the first and second states; and
transitioning between the first state and the second state using the positive and negative firing angles at a switching frequency determined by the AC line voltage so as to control a percentage of voltage being applied to the compressor for a positive half-cycle and a negative half-cycle.

2. The method of claim 1 , wherein determining the switching frequency by the AC line voltage frequency comprises synchronizing the switching frequency to the AC line voltage such that the four-quadrant switches transition, at most, twice per half-cycle.

3. The method of claim 2 , wherein the switching frequency is equal to 60 Hertz (Hz) or 120 Hz.

4. The method of claim 1 , wherein transitioning between the first state and the second state using the positive and negative firing angles further comprises using the positive and negative firing angles to modulate the voltage applied to the motor, the voltage comprising an AC component and a direct current (DC) component.

5. The method of claim 4 , wherein the positive and negative firing angles comprise different modulation levels for each of the positive and negative half-cycles, respectively, in order to induce the AC component and the DC component of the voltage in the motor.

6. The method of claim 4 , further comprising applying the positive firing angle and the negative firing angle at a beginning of a half cycle or end of a half-cycle to minimize an effect on a total harmonic distortion of at least one of the AC component or the DC component of the voltage applied to the motor.

7. The method of claim 6 , further comprising applying the positive firing angle at an end of the positive half-cycle and a negative firing angle at a beginning of the negative half-cycle or the positive firing angle at the beginning of the positive half-cycle and the negative firing angle at the end of the negative half-cycle such that two second states are consecutive, thereby reducing the switching frequency.

8. The method of claim 4 , further comprising increasing the positive and negative firing angles equally to reduce the AC component of the voltage in the motor.

9. The method of claim 4 , further comprising injecting a difference in the positive and negative firing angles to control the DC component of the voltage applied to the motor.

10. The method of claim 4 , wherein a standard operating mode of the compressor defines a resonant frequency equal to an AC line frequency.

11. The method of claim 10 , wherein using the timing between switching between the first and second states to modulate the voltage applied to the motor further comprises:
using the DC component of the voltage to bias a center point of oscillation of a piston of the compressor to minimize a top dead center volume of the piston; and
using the AC component of the voltage to modulate a capacity of the compressor via a stroke length of the piston.

12. The method of claim 1 , further comprising determining the first and second firing angles utilizing at least one look-up table.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Latham Joseph Wilson
• Hahn Gregory William

Classifications

• F04B17/03 Primary

  driven by electric motors · CPC title

• F04B2203/0204

  Frequency of the electric current · CPC title

• F04B49/06

  Control using electricity (regulating by means of floats actuating electric switches F04B49/04) · CPC title

• H02P23/10

  Controlling by adding a DC current · CPC title

• H02P27/16

  using AC to AC converters without intermediate conversion to DC (H02P27/05 takes precedence) · CPC title