Air cleaner for vehicle

Patent metadata

Field	Value
Publication number	US-11434853-B2
Application number	US-202016749397-A
Country	US
Kind code	B2
Filing date	Jan 22, 2020
Priority date	Nov 5, 2019
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

Disclosed herein is an air cleaner for a vehicle. In the air cleaner for a vehicle, air introduced into a body through an inlet port passes through a filter assembly while moving in a horizontal direction, impurities contained in the air are filtered when passing through the filter assembly, and impurities-filtered clear air is discharged through an outlet port while moving in the horizontal direction again.

First claim

The invention claimed is:

1. An air cleaner for a vehicle comprising:
a case having an inlet port through which impurities-containing air is introduced and an outlet port through which impurities-filtered air is discharged, and formed to allow the air to move in a horizontal direction from the inlet port to the outlet port; and
a filter assembly installed in the case and having a filter filtering the impurities contained in the air,
wherein the filter is installed to be disposed in a vertical direction with respect to the case to filter the impurities contained in the air moving in the horizontal direction, and wherein the filter includes a primary filter and a secondary filter;
the air cleaner further comprises an upper cap and a lower cap integrally coupled to upper and lower portions of the primary filter;
wherein the case includes a body in which the filter assembly is installed and a cover coupled to the body, and when the body and the cover are coupled to each other, the filter assembly is fixed in the case while a cover flange formed on the cover presses the upper cap for pressurization, and a body flange formed on the body supports the lower cap;
wherein the cover flange protrudes from an inner side of the cover toward the filter assembly, and the body flange protrudes from an inner side of the case toward the filter assembly;
wherein the upper cap and the lower cap each have a central hole penetrating therethrough in the vertical direction; and
wherein the primary filter is coupled to the upper cap and the lower cap while avoiding the central hole.

2. The air cleaner for a vehicle of claim 1 , wherein the case includes:
a body having the inlet port and the outlet port and having an inner space in which the filter assembly is installed; and
a cover coupled to the body,
wherein the filter assembly is fixed in the case while an upper end and a lower end of the filter assembly are pressed by the cover and the body, respectively.

3. The air cleaner for a vehicle of claim 1 , wherein the inlet port and the outlet port are provided in the case to protrude in the horizontal direction of the case.

4. The air cleaner for a vehicle of claim 1 ,
the primary filter is installed to avoid the inlet port, and
the secondary filter is installed to be located in the outlet port.

5. The air cleaner for a vehicle of claim 1 , wherein the upper cap and the lower cap are urethane foams obtained by foaming a urethane solution while being cured.

6. The air cleaner for a vehicle of claim 1 further comprising a frame located at one side of the primary filter and having an upper end and a lower end coupled to the upper cap and the lower cap, respectively.

7. The air cleaner for a vehicle of claim 1 wherein the primary filter is formed in a U shape to have an opening at one side thereof,
the air cleaner for a vehicle further comprising a filter guard located in the opening of the primary filter, coupled to the upper cap and the lower cap, and having a connection port communicatively coupled to the outlet port,
wherein the secondary filter is coupled to the filter guard to cover the connection port.

8. The air cleaner for a vehicle of claim 7 , wherein the connection port is formed with an air flap across a diameter of the connection port, the air flap minimizing vortex noise of the air while supporting the secondary filter.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Jung Jae Hyeon

Classifications

• F02M35/02475 Primary

  characterised by the shape of the filter element · CPC title

• F02M35/02416 Primary

  Fixing, mounting, supporting or arranging filter elements; Filter element cartridges · CPC title

• F02M35/0202

  Manufacturing or assembling; Materials for air cleaner housings · CPC title

• F02M35/02441

  Materials or structure of filter elements, e.g. foams · CPC title

• F02M35/0201

  Housings; Casings; Frame constructions; Lids; Manufacturing or assembling thereof · CPC title