Method of designing compressible particles having buoyancy in a confined volume

Patent metadata

Field	Value
Publication number	US-11434406-B2
Application number	US-201916681696-A
Country	US
Kind code	B2
Filing date	Nov 12, 2019
Priority date	Nov 12, 2018
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A method of designing compressible particles for a fluid mixture. The compressible particles are intended to be used for attenuating pressure within a confined volume such as a trapped annulus. Preferably, the compressible particles reside buoyantly within an aqueous fluid, forming a fluid mixture. Each of the compressible particles is fabricated to collapse in response to fluid pressure within the confined volume, and comprises carbon. The particles may each have a porosity of between 5% and 40%, and a compressibility of between 10% and 30%, at 10,000 psi. The particles are tuned to have a buoyancy that is lower than the carrier fluid while still having resiliency.

First claim

What is claimed is:

1. A method of designing compressible particles for a fluid mixture, wherein each of the compressible particles is fabricated to collapse in response to fluid pressure within an annular region of a wellbore, comprising:
determining a specific gravity of an aqueous carrier fluid;
selecting a desired depth for the compressible particles within the annular region;
selecting properties for the compressible particles to provide for buoyancy of the compressible particles within the carrier fluid such that the compressible particles are designed to stay suspended more densely at the desired depth within the annular region, and wherein the properties comprise:
a variety of specific gravities within a range between plus/minus 0.5, inclusive, of the specific gravity of the carrier fluid;
a porosity in a range between 5% and 40%;
a variety of irregular particle shapes; and
a variety of outer diameters in a range between 10 μm and 700 μm (in dry state);
and

selecting a compressibility response for the compressible particles, wherein the compressibility response is optimized for the desired depth.

2. The method of claim 1 , wherein:
selecting the desired depth comprises identifying a lowest depth and a highest depth for placement of the compressible particles; and
the method further comprises determining an initial pressure state (P a ) of the annular region and a final pressure state (P b ) of the annular region at the desired depth before selecting the compressibility response.

3. The method of claim 2 , wherein:
the compressible particles comprise first particles having a first compressibility response, and second particles having a second compressibility response, wherein the first compressibility response is higher than the second compressibility response; and
the method further comprises placing the first particles proximate the highest depth and placing the second particles proximate the lowest depth.

4. The method of claim 3 , wherein the first particles have a density that is less than a density of the second particles.

5. The method of claim 1 , wherein:
each of the compressible particles comprises carbon; and
the selected compressibility response of the compressible particles is between 10% and 30%, up to 10,000 psi.

6. The method of claim 5 , wherein each of the compressible particles has a resiliency that is in a range between 80% and 120%, inclusive.

7. The method of claim 6 , wherein the compressible particles have an average porosity of between 10% and 25%.

8. The method of claim 6 , wherein each of the compressible particles comprises an elastomeric coating that serves as a wetting agent to enhance particle disbursement.

Assignees

• Exxonmobil Upstream Res Co

Inventors

• Narhi Ward E
• Kibey Sandeep A
• Stiles David A
• Awe Michael R
• Aylor Adam W

Classifications

• C09K8/05

  containing inorganic compounds only, e.g. mixtures of clay and salt · CPC title

• E21B41/00

  Equipment or details not covered by groups E21B15/00 - E21B40/00 · CPC title

• C09K8/032 Primary

  Inorganic additives · CPC title

• C09K8/40

  Spacer compositions, e.g. compositions used to separate well-drilling from cementing masses · CPC title

• E21B43/08

  Screens or liners {(expandable screens or liners E21B43/108)} · CPC title