Four-wheeled articulated steering vehicle system

Patent metadata

Field	Value
Publication number	US-11433959-B2
Application number	US-202016994244-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Aug 28, 2019
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A four-wheeled articulated steering vehicle for terrain exploration. The four-wheeled articulated steering vehicle has a pair of robotic tethered two-wheel vehicles that dock, lock, and drive long distances as the four-wheeled, articulated steering vehicle. Two actuated docking mechanisms attached on opposite ends of a central module of the four-wheeled vehicle enable “sit/stand” functionality. The “sit” configuration is achieved by aligning each dock mechanism parallel or nearly parallel to the surface, allowing two-wheel vehicle to detach and explore while the other remains docked and serves as a backup. While ‘sitting’, the central module rests on the ground and is outfitted with shovel-style wedges for passive anchoring. In order to “stand”, the exploring two-wheel vehicle reattaches, locks, and both dock mechanisms are rotated until each two-wheel vehicle's caster arm is upright and the central module is lifted off the ground. Once upright, each two-wheel vehicle rotates about a pivot point for articulated, all-wheel steering, which is accomplished by applying differential wheel torques.

First claim

What is claimed is:

1. A vehicle for terrain exploration comprising:
a central module;
a pair of tethered two-wheel vehicles; and
a pair of docking mechanisms,
wherein each tethered two-wheel vehicle comprises:
a pair of hemispherical wheels;
a central body coupled to the hemispherical wheels;
a caster arm; and
a tether line having two ends, wherein a first end of the tether line is coupled to the tethered two-wheel vehicle,

and wherein each docking mechanism comprises:
a docking structure, having a first end coupled to the central module and a second end having a pair of pivoting pitch rotary joints; and
a docking receptacle, wherein the docking receptacle is coupled to the pair of pivoting pitch rotary joints, and wherein the pair of pivoting pitch rotary joints and docking receptacle are configured to allow the docking receptacle to pivot between an orientation perpendicular or nearly perpendicular to a ground surface and an orientation parallel or nearly parallel to the ground surface, and wherein the docking receptacle comprises:
a docking tube configured to receive the caster arm from one of the pair of tethered two-wheel vehicles; and
a capstan anchor coupled to a second end of the tether line from one of the pair of tethered two-wheel vehicles, and

wherein an aft docking mechanism of the pair of docking mechanisms is coupled to an aft end of the central module and is coupled to an aft tethered two-wheel vehicle of the pair of tethered two-wheel vehicles and a forward docking mechanism of the pair of docking mechanisms is coupled to forward end of the central module and is coupled to a forward tethered two-wheel vehicle of the pair of tethered two-wheel vehicles.

2. The vehicle according to claim 1 , wherein the vehicle has a stand configuration and a sit configuration, wherein the stand configuration comprises:
the aft tethered two-wheel vehicle docked into the docking receptacle of the aft docking mechanism;
the docking receptacle of the aft docking mechanism pivoted to an orientation perpendicular or nearly perpendicular to the ground surface;
the forward tethered two-wheel vehicle docked into the docking receptacle of the forward docking mechanism; and,
the docking receptacle of the forward docking mechanism pivoted to an orientation perpendicular or nearly perpendicular to the ground surface,
whereby the central module is lifted from contact with the ground surface, and
wherein the sit configuration comprises:
the docking receptacle of the aft docking mechanism pivoted to an orientation parallel or nearly parallel to the ground surface; and,
the docking receptacle of the forward docking mechanism pivoted to an orientation parallel or nearly parallel to the ground surface,
whereby the central module is in contact with the ground surface.

3. The vehicle according to claim 2 , wherein each docking mechanism further comprises:
a roll rotary joint coupling the docking structure to the central module; and
a roll encoder coupled to the roll rotary joint for detecting a roll angle of the docking structure.

4. The vehicle according to claim 2 , wherein each docking mechanism further comprises:
an inner bracket coupling the docking receptacle to the docking structure;
a yaw rotary joint coupling the docking receptacle to the inner bracket; and
a yaw encoder coupled to the yaw rotary joint for detecting a yaw angle of the docking receptacle.

5. The vehicle according to claim 2 , wherein each docking mechanism further comprises:
an actuator coupled to the docking receptacle, wherein the actuator provides force to pivot the docking receptacle between an orientation perpendicular or nearly perpendicular to the ground surface and an orientation parallel or nearly parallel to the ground surface.

6. The vehicle according to claim 2 , wherein each docking mechanism further comprises:
a pitch encoder coupled to at least one of the pitch rotary joints of the pair of pitch rotary joints for detecting a pitch angle of the docking receptacle.

7. The vehicle according to claim 2 , wherein the central module comprises:
a structural frame;
an upper surface coupled to a top of the structural frame;
a plurality of side surfaces coupled to side portions of the structural frame; and,
one or more anchor plates coupled to bottom portions of the structural frame.

8. The vehicle according to claim 7 , wherein the central module has a tapered hexagonal shape which is wider at the top of the structural frame and narrower at the bottom portions of the structural frame.

9. The vehicle according to claim 7 , further comprising:
a camera joint coupled to the upper surface;
a camera mast having a first end coupled to the camera joint; and
a camera coupled to a second end of the camera mast.

10. The vehicle according to claim 4 , wherein when the vehicle is in the stand configuration, wheels of the tethered two-wheel vehicles may be controlled to be in one of four steering configurations for steering of the vehicle, wherein the four steering configurations are as follows:
(1) a symmetric configuration wherein the aft two-wheel vehicle and the forward two-wheel vehicle are pivoted in opposite directions;
(2) a front steering configuration wherein the aft two-wheel vehicle is held fixed and the forward two-wheel vehicle pivots;
(3) a back steering configuration wherein the forward two-wheel vehicle is held fixed and the aft two-wheel vehicle pivots; and
(4) a crab steering configuration wherein the aft two-wheel vehicle and the forward two-wheel vehicle are pivoted in parallel directions.

11. A docking mechanism for coupling a tethered two-wheel vehicle having a caster arm to a mobility system, wherein the docking mechanism comprises:
a docking structure comprising:
a U-shaped outer bracket having a bracket right arm, a bracket left arm, and a back bracket coupled to a proximal end of the bracket left arm and a proximal end of the bracket right arm;
a mounting plate;
a roll rotary joint coupling the back bracket to the mounting plate;
a first pitch rotary joint coupled to a distal end of the bracket right arm;
a second pitch rotary joint coupled to a distal end of the bracket left arm;
a U-shaped inner bracket having an upper inner bracket coupled to a proximal end of a first inner bracket arm and coupled to a proximal end of a second inner bracket arm, wherein a distal end of the first inner bracket arm is coupled to the first pitch rotary joint and a distal end of the second inner bracket arm is coupled to the second pitch rotary joint; and
a yaw rotary joint disposed on the upper inner bracket,

a docking receptacle held in the yaw rotary joint, the docking receptacle comprising:
a docking cone;
a docking tube configured to hold the caster arm; and,
a capstan anchor configured to anchor a tether line from the tethered two-wheel vehicle.

12. The docking mechanism according to claim 11 , wherein the docking structure further comprises an actuator disposed at the first pitch rotary joint, wherein the actuator provides force to pivot the U-shaped inner bracket around the first and second pitch rotary joint.

13. The docking mechanism according to claim 11 , wherein at least one angular encoder is coupled to at least one of the rotary joints.

14. The docking mechanism according to claim 11 , wherein at least one brake is coupled to at least one of the rotary joints.

15. A mobility system comprising:
a central module;
an aft tethered two-wheel vehicle coupled to the central module with the docking mechanism according to claim 11 ; and,
a forward tethered two-w

Assignees

• California Inst Of Techn

Inventors

• Mcgarey Patrick
• Nesnas Issa A

Classifications

• B60B19/00

  Wheels not otherwise provided for or having characteristics specified in one of the subgroups of this group · CPC title

• B60B15/02

  Wheels with spade lugs · CPC title

• B62D7/1509

  with different steering modes, e.g. crab-steering, or steering specially adapted for reversing of the vehicle · CPC title

• B60B15/00

  Wheels or wheel attachments designed for increasing traction (vehicle tyres B60C; non-skid devices temporarily attachable to resilient tyres or resiliently-tyred wheels B60C27/00) · CPC title

• B62D63/02

  Motor vehicles · CPC title