Heating, ventilation, and air conditioning system and a method for detecting cabin air filter usage

Patent metadata

Field	Value
Publication number	US-11433733-B2
Application number	US-202016797006-A
Country	US
Kind code	B2
Filing date	Feb 21, 2020
Priority date	Feb 21, 2020
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A vehicle heating, ventilation, and air conditioning (HVAC) system including a cabin air filter, a sensor for providing a sensor reading, and a controller for determining a feedback signal from the sensor reading, wherein the controller determines a cabin air filter expected blockage level from the feedback signal. The feedback signal relates to a usage modifier of the cabin air filter, wherein the controller at east partially adjusts the estimated usage the cabin air filter from the usage modifier.

First claim

What is claimed is:

1. A vehicle heating, ventilation, and air conditioning (HVAC) system comprising:
a cabin air filter;
an ambient air temperature sensor;
a cabin air temperature sensor; and
a controller operably coupled to the ambient air temperature sensor and the cabin air temperature sensor, wherein the controller is configured to provide a feedback signal based on the ambient air temperature, the cabin air temperature, a cabin air temperature setting, and an air distribution mode of the HVAC system, and wherein the controller is configured to detect an air filter blockage level from the feedback signal, and wherein the air filter blockage level at least partially determines an estimated usage of the cabin air filter, wherein the controller is configured to combine the air filter blockage level with a distance-based usage estimation to determine an overall usage estimation of the cabin air filter.

2. The HVAC system of claim 1 , wherein the feedback signal is combined with a feed forward signal to determine at least one of a target discharge air temperature and a target blower level.

3. A vehicle heating, ventilation, and air conditioning (HVAC) system comprising:
a cabin air filter;
an ambient air temperature sensor;
a cabin air temperature sensor; and
a controller operably coupled to the ambient air temperature sensor and the cabin air temperature sensor, wherein the controller is configured to provide feedback signal based on the ambient air temperature, the cabin air temperature, a cabin air temperature setting and an air distribution mode of the HVAC system, and wherein the controller is configured to detect an air filter blockage level from the feedback signal, and wherein the air filter blockage level at least partially determines an estimated usage of the cabin air filter, wherein the controller is configured to modify an estimated usage rate of the cabin air filter based on the air filter blockage level.

4. The HVAC system of claim 1 , wherein the controller is configured to provide an alert corresponding to an estimated usage of the cabin air filter to a user of the HVAC system.

5. The HVAC system of claim 1 , wherein the controller is configured to determine a blower value, and wherein the controller determines if the blower value exceeds a calibrated blower value level, and wherein the controller detects the air filter blockage level from the feedback signal when the blower value has a higher airflow rate than the calibrated blower value level.

Assignees

• Ford Global Tech Llc

Inventors

• Reed Dennis Craig
• Makki Imad Hassan
• Abbas Hadi
• Gutowski Alan
• Maranville Clay Wesley
• Scheer Volker

Classifications

• B60H1/00785

  by the detection of humidity or frost · CPC title

• B60H2003/0683

  the quality of the filter or the air being checked · CPC title

• B60H1/00807

  the input being a specific way of measuring or calculating an air or coolant temperature · CPC title

• B60H1/00978

  Control systems or circuits characterised by failure of detection or safety means; Diagnostic methods · CPC title

• B60H1/00585 Primary

  Means for monitoring, testing or servicing the air-conditioning · CPC title