Decorative sheet, method of manufacturing the same, and display device

Patent metadata

Field	Value
Publication number	US-11433644-B2
Application number	US-202016796776-A
Country	US
Kind code	B2
Filing date	Feb 20, 2020
Priority date	Mar 6, 2019
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A decorative sheet including: a material sheet of which a surface roughness R1 on a front side is greater than a surface roughness R2 on a back side; a first adhesive layer provided on the front side of the material sheet; a thin film layer provided above the front side of the material sheet via the first adhesive layer; a second adhesive layer provided on the back side of the material sheet; and a sheet support layer provided below the back side of the material sheet via the second adhesive layer, in which each of the layers is integrated as one sheet, and an air layer exists on an interface between the first adhesive layer and a trough of an uneven shape on the front side of the material sheet.

First claim

What is claimed is:

1. A decorative sheet comprising:
a material sheet including a front side and a back side opposite to the front side, the front side having a first surface roughness greater than a second surface roughness of the back side;
a first adhesive layer provided on the front side of the material sheet;
a thin film layer provided above the front side of the material sheet via the first adhesive layer;
a second adhesive layer provided on the back side of the material sheet; and
a sheet support layer provided below the back side of the material sheet via the second adhesive layer,
wherein the thin film layer has a multilayer structure including at least one or more hard coat layers and one or more ultraviolet (UV) cut-off layers, and
the material sheet, the first adhesive layer, the thin film layer, the second adhesive layer, and the sheet support layer are integrated as one sheet, and an air layer exists on an interface between the first adhesive layer and a trough of an uneven shape on the front side of the material sheet.

2. The decorative sheet of claim 1 ,
wherein in a case where a surface roughness on a surface of the thin film layer opposite to the first adhesive layer is denoted by RA, a surface roughness on the front side of the material sheet is denoted by RB, and a surface roughness on a surface of the sheet support layer facing the second adhesive layer is denoted by RC, the surface roughnesses satisfy a relationship of RB>RA>RC.

3. The decorative sheet of claim 1 ,
wherein the sheet support layer comprises at least one selected from the group consisting of a polymer film containing polyethylene terephthalate, acryl, or polycarbonate as a main component and a nonwoven fabric.

4. The decorative sheet of claim 1 , further comprising:
a reinforcing layer comprising a resin and provided on a side of the sheet support layer opposite to the second adhesive layer.

5. The decorative sheet of claim 1 ,
wherein an uneven shape different from the uneven shape on the front side of the material sheet in a case of being viewed from a normal direction is disposed on a surface of the thin film layer opposite to the first adhesive layer.

6. The decorative sheet of claim 1 , further comprising:
a light source irradiating the decorative sheet with light from the back side toward the front side.

7. The decorative sheet of claim 1 ,
wherein a printing layer including at least one or more concealing layers and one or more light diffusing layers, a base material for providing the printing layer, and a fourth adhesive layer bonding the base material to the sheet support layer are provided in order between the second adhesive layer and the sheet support layer.

8. The decorative sheet of claim 1 ,
wherein the material sheet is at least one material sheet selected from the group consisting of stone, wood, cork, cloth, and leather.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Sugiyama Tomonori
• Kaneuchi Kazuhiko
• Nakagawa Hideaki
• Nagahara Takayuki

Classifications

• B32B21/08

  of synthetic resin · CPC title

• B32B2255/10

  on synthetic resin layer or on natural or synthetic rubber layer · CPC title

• B32B27/36

  comprising polyesters · CPC title

• B32B27/365

  comprising polycarbonates · CPC title

• B32B9/047

  made of fibres or filaments · CPC title