Device and method for manufacturing a metal alloy blank by centrifugal casting

Patent metadata

Field	Value
Publication number	US-11433453-B2
Application number	US-201816761998-A
Country	US
Kind code	B2
Filing date	Nov 6, 2018
Priority date	Nov 7, 2017
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A device (10) for manufacturing a metal alloy blank by centrifugal casting of a molten metal alloy, comprising a centrifugal casting wheel (20), the centrifugal casting wheel (20) being rotary about an axis of rotation (A) and comprising a mold (22) for receiving the molten metal alloy, the mold extending in a radial direction (R1) with respect to the axis of rotation (A). The device (10) comprises at least one magnet arranged in such a way as to induce an electric current in the mold (22) during the rotation of the centrifugal casting wheel (20) about the axis of rotation (A).

First claim

The invention claimed is:

1. A device for manufacturing a metal alloy blank by centrifugal casting of a molten metal alloy, comprising a centrifugal casting wheel, the centrifugal casting wheel being rotary about an axis of rotation and comprising a hub and a plurality of molds fixed to the hub for receiving the molten metal alloy, each mold of the plurality of molds extending in a radial direction with respect to the axis of rotation evenly spaced about the axis, the device comprising at least one magnet arranged in such a way as to induce an electric current in the mold during the rotation of the centrifugal casting wheel about the axis of rotation, each mold being provided with a coil comprising windings that surround an internal volume of the mold, the windings extending parallel to the radial direction.

2. The device according to claim 1 , wherein the coil is configured in such a way that the at least one magnet induces an electric current in the coil during said rotation of the centrifugal casting wheel about the axis of rotation.

3. The device according to claim 1 , wherein the at least one magnet is an annular or circular magnet, an axis of which is parallel to the axis of rotation.

4. The device according to claim 1 , comprising a plurality of magnets arranged in a spaced manner about the axis of rotation.

5. The device according to claim 4 , wherein the magnets are even in number, and polarities of said magnets alternate evenly about the axis of rotation.

6. The device according to claim 2 , wherein the at least one magnet does not form a single part with the centrifugal casting wheel, and further comprising a permanent magnet forming a single part with the centrifugal casting wheel and extending partly across the coil.

7. The device according to claim 6 , wherein the at least one magnet is an annular or circular magnet, an axis of which is parallel to the axis of rotation, and the poles of the permanent magnet and of the at least one magnet facing it have opposite names.

8. The device according to claim 6 , comprising a plurality of magnets not forming a single part with the centrifugal casting wheel and arranged in a spaced manner about the axis of rotation.

9. The device according to claim 8 , wherein the magnets not forming a single part with the centrifugal casting wheel are even in number, and polarities of said magnets alternate evenly about the axis of rotation.

10. The device according to claim 6 , wherein the permanent magnet is disposed under the plurality of molds and extends in plane perpendicular to the axis.

11. The device according to claim 1 , wherein the plurality of molds are superimposed in such a way as to form several levels of mold.

12. The device according to claim 1 , wherein the device comprises a motor for rotationally driving the centrifugal casting wheel about the axis.

13. A method for manufacturing a metal alloy blank using the device according to claim 1 , comprising the following steps:
melting of the metal alloy;
pouring of the molten metal alloy into the centrifugal casting wheel, the centrifugal casting wheel being rotary about the axis of rotation and comprising the plurality of molds for receiving the molten metal alloy, each mold extending in the radial direction with respect to the axis of rotation;
rotation of the centrifugal casting wheel about its axis of rotation and solidification of the molten metal alloy inside each mold, in such a way as to obtain the metal alloy blank; and
extraction of the metal alloy blank from each mold,
a magnetic field being applied to each mold during the rotation step in such a way as to induce an electric current in each mold.

14. The method according to claim 13 , wherein, during the rotation step, the magnetic field induces an electric current in the coil.

15. The method according to claim 13 , wherein the metal alloy is a titanium-based alloy.

Assignees

• Safran Aircraft Engines

Inventors

• Ferrer Laurent

Classifications

• B22D27/02 Primary

  Use of electric or magnetic effects {(for continuous casting B22D11/015, B22D11/11)} · CPC title

• B22D13/066

  several moulds being disposed in a circle · CPC title

• B22D21/005

  with high melting point, e.g. Be 1280 degrees C, Ti 1725 degrees C · CPC title

• B22D13/06 Primary

  of solid or hollow bodies in moulds rotating around an axis arranged outside the mould · CPC title

• B22D13/026

  the longitudinal axis being vertical · CPC title